CABLE ROUTING
2-56
1. Wire harness
2. Coolant reservoir hose
3. Throttle cable (accelerator cable)
4. Throttle cable (decelerator cable)
5. Front cylinder intake air pressure sensor hose
6. Rear cylinder intake air pressure sensor hose
7. Right handlebar switch couplers
8. Throttle position sensor
9. Rear cylinder spark plug lead
10. Air vent hose
11. Negative battery lead terminal
12. Fuel cock hose
13. Battery
14. Positive battery lead terminal
15. Tail/brake light wire harness
16. ECU (engine control unit)
17. Main fuse
18. Fuse box
19. Starter relay coupler
20. Sub-wire harness couplers
21. Rear cylinder ignition coil
22. Left handlebar switch couplers
23. Rear cylinder intake air pressure sensor coupler
24. Front cylinder spark plug lead
25. Front cylinder intake air pressure sensor coupler
26. Sidestand switch coupler
27. Oil level switch coupler
28. Radiator fan motor coupler
29. Clutch cable
30. Left handlebar switch lead
31. Turn signal relay
32. Relay unit
33. Negative battery lead
34. Lean angle sensor
35. Starter motor lead
A. Fasten the coolant reservoir hose to the plastic
locking tie with the clamp.
B. Align the white tape on the right handlebar switch
lead with the rear end of the frame weld.
C. Route the clutch cable to the inside of the wire
harness where the leads (to throttle position
sensor and right handlebar switch couplers)
branch off from the harness.
D. Fasten the wire harness with a plastic locking tie.
Face the end of the plastic locking tie downward,
angled inward, and then cut off the excess end of
the tie.
E. Be sure to route the clutch cable over any cable,
lead, pipe, or hose that it crosses in the area
shown in the illustration.
F. To fuel sender
G. Insert the projections on the wire harness holders
completely into the holes in the frame.
H. Route the fuel sender lead under the air vent hose.
I.
Fasten the starter relay lead, neutral switch lead,
and speed sensor lead with a plastic locking tie,
making sure to position the tie to the inside of the
starter relay. Face the end of the plastic locking tie
upward, and then cut off the excess end of the tie.
J. Fasten the neutral switch lead and speed sensor
lead with a plastic locking tie.
K. Slide the boot over the neutral switch coupler and
speed sensor coupler, making sure that they are
covered completely.
L. To tail/brake light assembly
M. Fasten the tail/brake light wire harness with the
holder.
N. Fasten the wire harness, clutch cable, and sub-
wire harness that branches off from the wire
harness with a plastic locking tie, making sure that
the tie does not contact the protective tape on the
frame.
O. Fasten the wire harness and right handlebar
switch lead on the right side of the frame and
fasten the wire harness on the left side of the frame
with a plastic locking tie, making sure to install the
tie on the harness’ protective tape. Do not fasten
the coolant reservoir hose and clutch cable.
P. Route the rear cylinder spark plug lead under the
U-shaped fuel pipe.
Q. Install the turn signal relay completely onto the tab
on the battery box.
R. Install the fuse box completely onto the tab on the
battery box.
S. Install the main fuse completely onto the tab on the
battery box.
T. Install the cover completely onto the ECU
couplers.
U. Route the positive battery lead under the negative
battery lead, making sure not to route it on top of
the relay unit.
Summary of Contents for XVS13AW
Page 2: ...SERVICE MANUAL XVS13AW C XVS13CTW C LIT 11616 20 42 3D8 28197 10 ...
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15 ...
Page 52: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A A 1 2 2 3 A A ...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 2 3 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Oil nozzle 3 Crankshaft ...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Oil delivery pipe 1 2 Timing chain tensioner ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 2 3 4 5 6 ...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS A A A A 2 1 4 3 5 6 ...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 39 A B B A 4 3 3 1 2 2 A A B B ...
Page 83: ...CABLE ROUTING 2 57 3D8 3D8 A B B A A B C D E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 85: ...CABLE ROUTING 2 59 ...
Page 89: ...CABLE ROUTING 2 63 ...
Page 92: ......
Page 125: ...ELECTRICAL SYSTEM 3 33 ...
Page 128: ......
Page 203: ...BELT DRIVE 4 75 ...
Page 305: ...WATER PUMP 6 11 ...
Page 319: ...THROTTLE BODIES 7 13 ...
Page 322: ......
Page 328: ...IGNITION SYSTEM 8 6 ...
Page 336: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 6 Battery ...
Page 338: ...CHARGING SYSTEM 8 16 ...
Page 352: ...COOLING SYSTEM 8 30 ...
Page 389: ...ELECTRICAL COMPONENTS 8 67 EAS27970 ELECTRICAL COMPONENTS 1 4 5 6 7 8 9 10 11 12 13 2 3 ...
Page 391: ...ELECTRICAL COMPONENTS 8 69 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...
Page 413: ...ELECTRICAL COMPONENTS 8 91 ...
Page 421: ......
Page 422: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...