Yamaha XVS13AW(C), Service Manual

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CABLE ROUTING
2-48
1. Wire harness
2. Coolant reservoir hose
3. Rear cylinder spark plug cap
4. Clutch cable
5. Throttle position sensor lead
6. Rear cylinder intake air pressure sensor hose
7. Right handlebar switch couplers
8. Front cylinder intake air pressure sensor hose
9. Thermostat cover inlet hose
10. Right handlebar switch lead
11. Throttle cable (accelerator cable)
12. Throttle cable (decelerator cable)
13. Front brake hose
14. Radiator inlet hose
15. Horn
16. Rear brake light switch
17. Brake fluid reservoir hose
18. O
2
sensor
19. O
2
sensor coupler
20. Fuel hose
21. Resonator hose joint
22. Fuel tank
23. Rear brake light switch lead
24. Horn lead
25. Lean angle sensor
A. Fasten the clutch cable and coolant reservoir hose
with the holder, making sure to position the holder
15–20 mm (0.59–0.79 in) to the rear of the holder
(indicated with an asterisk in the illustration) that is
attached to the frame.
B. Fasten the clutch cable with the plastic band. Face
the end of the plastic band inward.
C. Fasten the resonator hose joint, wire harness, and
right handlebar switch lead with the plastic band.
D. Make sure that the throttle cable (decelerator
cable) does not contact the frame, the throttle
cable (accelerator cable) does not contact the rear
cylinder thermostat inlet hose, and the throttle
cables do not contact each other.
E. Route the rear cylinder spark plug lead to the
inside of the front cylinder intake air pressure
sensor hose and front cylinder resonator hose.
F. Fasten the wire harness by sliding the plastic
holder on the wire harness onto the stud on the
frame.
G. Route the throttle cables to the inside of the
thermostat cover inlet hose and under the wire
harness, making sure that the cables are not
pinched by the harness.
H. Route the rear brake light switch lead and horn
lead to the inside of the thermostat cover inlet
hose.
I. Fasten the rear brake light switch lead and horn
lead to the frame with the tie, making sure to face
the end of the tie inward.
J. Pass a plastic locking tie through the space
between the frame and the frame support, and
then fasten the rear brake light switch lead and
horn lead to the frame with the tie, making sure to
face the end of the tie inward.
K. Fasten the rear brake light switch lead and horn
lead with the holder. Face the fastener of the
holder outward.
L. Fasten the rear brake light switch lead and horn
lead with a plastic locking tie, making sure to align
the tie with the frame weld. Face the end of the
plastic locking tie inward, and then cut off the
excess end of the tie.
M. Fasten the rear brake light switch lead and horn
lead with a plastic locking tie. Face the end of the
plastic locking tie inward, and then cut off the
excess end of the tie.
N. Fasten the rear brake light switch lead and horn
lead with the holder, making sure to align the tape
on each lead with the holder. Face the fastener of
the holder outward.
O. Fasten the rear brake light switch lead and horn
lead with a plastic locking tie, making sure to install
the tie on the protective sleeve of each lead. Face
the end of the plastic locking tie inward, and then
cut off the excess end of the tie.
P. Make sure that there is no slack in the rear brake
light switch lead and horn lead in the area shown in
the illustration.
Q. Be sure not to pinch the O
2
sensor lead when
installing the coolant reservoir cap cover.
R. To fuel pump
S. To coolant reservoir
T. To clutch cover
U. Pass the clutch cable through the guides.
V. Fasten the right handlebar switch lead with the
plastic band, making sure to install the band on the
lead’s protective sleeve, not the lead itself.
W. Face the end of the plastic band downward, angled
inward. Make sure that the end of the plastic band
does not contact the fuel pipe.
X. Be sure to install the throttle cable (decelerator
cable), identified by the longer nut, on the outer
side of the throttle cable pulley.
Y. To O
2
sensor