Yamaha XVS13AW(C), Service Manual

Page: 249 / 422

GENERATOR AND STARTER CLUTCH
5-43
EAS24490
REMOVING THE GENERATOR
1. Remove:
• Generator rotor bolt “1”
• Washer
• Starter clutch bolts “2”
NOTE:
• While holding the generator rotor “3” with the
sheave holder “4”, loosen the generator rotor
bolt.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
2. Remove:
• Generator rotor “1”
(with the flywheel puller “2”)
• Woodruff key
CAUTION:
ECA13880
To protect the end of the crankshaft, place an
appropriate sized socket between the fly-
wheel puller set’s center bolt and the crank-
shaft.
NOTE:
• Install the flywheel puller bolts to the threaded
holes of the starter clutch.
• Make sure the flywheel puller is centered over
the generator rotor.
EAS24560
REMOVING THE STARTER CLUTCH
1. Remove:
• Starter clutch bolts
• Starter clutch
NOTE:
While holding the generator rotor “1” with the
sheave holder “2”, loosen the starter clutch
bolts.
EAS24570
CHECKING THE STARTER CLUTCH
1. Check:
• Starter clutch rollers
Damage/wear
→
Replace.
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear
→
Replace the
defective part(s).
3. Check:
• Starter clutch gear’s contacting surfaces
Damage/pitting/wear
→
Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
3
2
2
1
4
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
2
2
1