CRANKCASE
5-71
1. Check:
• Oil nozzle
Damage/wear
→
Replace the oil nozzle.
• Oil passage
Obstruction
→
Blow out with compressed air.
EAS3D81031
INSTALLING THE BEARING RETAINERS
1. Install:
• Bearing retainers “1”
NOTE:
• Install each bearing retainer “1” with its “OUT”
mark “a” facing outward.
• Apply locking agent (LOCTITE®) to the
threads of the bearing retainer bolt.
EAS25700
ASSEMBLING THE CRANKCASE
1. Thoroughly clean all the gasket mating sur-
faces and crankcase mating surfaces.
2. Apply:
• Sealant
(onto the crankcase mating surfaces)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
3. Install:
• Left crankcase
(onto the right crankcase)
NOTE:
Tap lightly on the left crankcase with a soft-face
hammer.
4. Install:
• Crankcase bolts (M10)
• Crankcase bolts (M6)
NOTE:
• Apply locking agent (LOCTITE®) to the
threads of the bolts “2”.
• Tighten each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern.
• M10
×
110 mm bolts: “1”
• M6
×
120 mm bolts: “2”
• M6
×
80 mm bolts: “3”
T
R
.
Bearing retainer bolt
12 Nm (1.2 m·kg, 8.7 ft·lb)
LOCTITE®
Yamaha bond No. 1215
90890-85505
(Three Bond No.1215®)
a
1
T
R
.
Crankcase bolt (M10)
36 Nm (3.6 m·kg, 25 ft·lb)
Crankcase bolt (M6)
10 Nm (1.0 m·kg, 7.2 ft·lb)
Summary of Contents for XVS13AW(C)
Page 2: ...SERVICE MANUAL XVS13AW C XVS13CTW C LIT 11616 20 42 3D8 28197 10...
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15...
Page 52: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A A 1 2 2 3 A A...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 2 3...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Oil nozzle 3 Crankshaft...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Oil delivery pipe 1 2 Timing chain tensioner...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 2 3 4 5 6...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS A A A A 2 1 4 3 5 6...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 39 A B B A 4 3 3 1 2 2 A A B B...
Page 67: ...COOLING SYSTEM DIAGRAMS 2 41 10 13 4 7 3 1 10 9 6 B C A 12 11 C B A 1 8 9 10 10 12 3 2 4 5 6 7...
Page 83: ...CABLE ROUTING 2 57 3D8 3D8 A B B A A B C D E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Page 85: ...CABLE ROUTING 2 59...
Page 89: ...CABLE ROUTING 2 63...
Page 92: ......
Page 125: ...ELECTRICAL SYSTEM 3 33...
Page 128: ......
Page 203: ...BELT DRIVE 4 75...
Page 305: ...WATER PUMP 6 11...
Page 319: ...THROTTLE BODIES 7 13...
Page 322: ......
Page 328: ...IGNITION SYSTEM 8 6...
Page 336: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 6 Battery...
Page 338: ...CHARGING SYSTEM 8 16...
Page 352: ...COOLING SYSTEM 8 30...
Page 389: ...ELECTRICAL COMPONENTS 8 67 EAS27970 ELECTRICAL COMPONENTS 1 4 5 6 7 8 9 10 11 12 13 2 3...
Page 391: ...ELECTRICAL COMPONENTS 8 69 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20...
Page 413: ...ELECTRICAL COMPONENTS 8 91...
Page 421: ......
Page 422: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...