3 - 2
CHK
ADJ
GENERAL MAINTENANCE AND LUBRICATION CHART
*
Since these items require special tools, data and technical skills, they should be serviced by a
Yamaha dealer.
NOTE:
The air filter element needs more frequent service if you are riding in unusually wet or dry
areas.
1.Hydraulic brake system
• Replace the brake fluid after disassembling the master cylinder or caliper cylinder.
• Check the brake fluid level and add fluid as required.
• Replace the master cylinder and caliper cylinder oil seals every two years.
• Replace the brake hoses every four years or if cracked or damaged.
6 *
Clutch
(See page 3-
28.)
• Check operation and
free play.
• Correct if necessary.
—
√
√
√
√
√
√
7 *
Transfer
case oil
(See page 3-
26.)
• Check vehicle for leak-
age.
• Replace every 16,000
mi (25,000 km) or
24 months.
SAE 80 API “GL-4”
hypoid gear oil
Replace
Check
Replace
8 *
Control
cable
(See page 3-
49.)
• Apply chain lube thor-
oughly.
Yamaha chain and
cable lube or SAE
10W30 motor oil
√
√
√
√
√
√
9 *
Rear arm
pivot bear-
ing
(See page 4-
84.)
• Check bearing assem-
bly for looseness.
• Moderately repack
every 16,000 mi (25,000
km).
Medium weight
wheel bearing
grease
√
Repack
10
Brake/
Clutch lever
pivot shaft
(See page 3-
50.)
• Apply chain lube
lightly.
Yamaha chain and
cable lube or SAE
10W30 motor oil
√
√
√
√
√
11
Brake pedal
and shift
pedal shaft
(See page 3-
50.)
• Lubricate
• Apply chain lube
lightly.
Yamaha chain and
cable lube or SAE
10W30 motor oil
√
√
√
√
√
12 *
Sidestand
pivot
(See page 3-
50.)
• Check operation and
lubricate.
• Apply chain lube
lightly.
Yamaha chain and
cable lube or SAE
10W30 motor oil
√
√
√
√
√
13 *
Sidestand
switch
(See page 3-
50.)
• Check and clean or
replace if necessary.
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√
√
√
√
√
√
14 *
Front fork
(See page 3-
43.)
• Check operation and for
leakage.
—
√
√
√
√
√
15 *
Steering
bearings
(See page 3-
41.)
• Check bearing assem-
bly for looseness.
• Moderately repack
every 16,000 mi (25,000
km).
Lithium soap base
grease
√
√
√
Repack
√
16 *
Wheel bear-
ings
(See page 4-
5.)
• Check bearings for
smooth rotation.
—
√
√
√
√
√
17 *
Rear sus-
pension link
pivots
(See page 4-
84.)
• Apply grease lightly.
Molybdenum disul-
fide grease
√
18 *
Drive belt
(See page 3-
39.)
• Check the belt tension.
• Adjust if necessary.
—
√
Every 2,500 mi (4,000 km)
No.
ITEM
ROUTINE
TYPE
INITIAL
ODOMETER READINGS
600 mi
(1,000 km)
or
1 month
4,000 mi
(7,000 km)
or
6 months
8,000 mi
(13,000 km)
or
12 months
12,000 mi
(19,000 km)
or
18 months
16,000 mi
(25,000 km)
or
24 months
20,000 mi
(31,000 km)
or
30 months
3
Summary of Contents for XV16AL
Page 1: ...SERVICEMANUAL LIT 11616 12 56 4WM 28197 E0 XV16AL XV16ALC XV16ATL XV16ATLC ...
Page 43: ...SPEC 2 25 ENGINE OIL LUBRICATION CHART ENGINE OIL LUBRICATION CHART 2 ...
Page 49: ...SPEC 2 31 1 Transfer gear oil pump 2 Middle driven shaft TRANSFER GEAR OIL FLOW DIAGRAMS 2 ...
Page 216: ...ENG CONTENTS ENGINE ENGINE 5 1 INSTALLING THE ENGINE 5 8 5 ...
Page 348: ...CARB CHECKING THE AIR INDUCTION SYSTEM 6 26 INSTALLING THE AIR INDUCTION SYSTEM 6 26 6 ...
Page 377: ...6 29 CARB AIR INDUCTION SYSTEM 13 Install fuel tank Refer to FUEL TANK in chapter 3 6 ...
Page 415: ...7 37 ELEC SIGNALING SYSTEM EB806000 SIGNALING SYSTEM CIRCUIT DIAGRAM 7 ...
Page 448: ...PRINTED IN U S A YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...