5 - 68
ENG
CLUTCH
EAS00287
CHECKING THE PULL LEVER SHAFT AND
PULL ROD
1. Check:
• pull lever shaft pinion gear teeth
a
• pull rod teeth
b
Damage/wear
→
Replace the pull lever
shaft and pull rod as a set.
2. Check:
• pull rod bearing
Damage/wear
→
Replace.
EAS00292
CHECKING THE PRIMARY DRIVE
1. Check:
• primary drive gear
1
• primary driven gear
2
Damage/wear
→
Replace the primary
drive gear and clutch housing as a set.
Excessive noise during operation
→
Replace the primary drive gear and
clutch housing as a set.
INSTALLING THE PICKUP COIL AND PULL
LEVER SHAFT
1. Apply:
• sealant
(onto the pickup coil lead grommet)
Quick Gasket
ACC-11001-05-01
2. Install:
• pickup coil
• pickup coil lead holder
NOTE:
Apply locking agent (LOCTITE
) to the
threads of the pickup coil bolts and pickup
coil lead holder bolts.
T
R
.
.
7 Nm (0.7 m · kg, 5.1 ft · lb)
T
R
.
.
7 Nm (0.7 m · kg, 5.1 ft · lb)
5
Summary of Contents for XV16AL
Page 1: ...SERVICEMANUAL LIT 11616 12 56 4WM 28197 E0 XV16AL XV16ALC XV16ATL XV16ATLC ...
Page 43: ...SPEC 2 25 ENGINE OIL LUBRICATION CHART ENGINE OIL LUBRICATION CHART 2 ...
Page 49: ...SPEC 2 31 1 Transfer gear oil pump 2 Middle driven shaft TRANSFER GEAR OIL FLOW DIAGRAMS 2 ...
Page 216: ...ENG CONTENTS ENGINE ENGINE 5 1 INSTALLING THE ENGINE 5 8 5 ...
Page 348: ...CARB CHECKING THE AIR INDUCTION SYSTEM 6 26 INSTALLING THE AIR INDUCTION SYSTEM 6 26 6 ...
Page 377: ...6 29 CARB AIR INDUCTION SYSTEM 13 Install fuel tank Refer to FUEL TANK in chapter 3 6 ...
Page 415: ...7 37 ELEC SIGNALING SYSTEM EB806000 SIGNALING SYSTEM CIRCUIT DIAGRAM 7 ...
Page 448: ...PRINTED IN U S A YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...