5 - 126
ENG
TRANSMISSION
EAS00425
CHECKING THE TRANSMISSION
1. Measure:
• main axle runout
(with a centering device and dial gauge
1
)
Out of specification
→
Replace the main
axle.
2. Measure:
• drive axle runout
(with a centering device and dial gauge
1
)
Out of specification
→
Replace the drive
axle.
Maximum main axle runout
0.08 mm (0.003 in)
Maximum drive axle runout
0.08 mm (0.003 in)
3. Check:
• transmission gears
Blue discoloration/pitting/wear
→
Replace the defective gear(s).
• transmission gear dogs
Cracks/damage/rounded edges
→
Replace the defective gear(s).
4. Check:
• transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect
→
Reassemble the transmis-
sion axle assemblies.
5. Check:
• transmission gear movement
Rough movement
→
Replace the defec-
tive part(s).
6. Check:
• circlips
Bends/damage/looseness
→
Replace.
INSTALLING THE TRANSMISSION, SHIFT
DRUM ASSEMBLY AND SHIFT FORKS
1. Install:
• main axle assembly
1
• drive axle assembly
2
• O-ring
• spacer
5
Summary of Contents for XV16AL
Page 1: ...SERVICEMANUAL LIT 11616 12 56 4WM 28197 E0 XV16AL XV16ALC XV16ATL XV16ATLC ...
Page 43: ...SPEC 2 25 ENGINE OIL LUBRICATION CHART ENGINE OIL LUBRICATION CHART 2 ...
Page 49: ...SPEC 2 31 1 Transfer gear oil pump 2 Middle driven shaft TRANSFER GEAR OIL FLOW DIAGRAMS 2 ...
Page 216: ...ENG CONTENTS ENGINE ENGINE 5 1 INSTALLING THE ENGINE 5 8 5 ...
Page 348: ...CARB CHECKING THE AIR INDUCTION SYSTEM 6 26 INSTALLING THE AIR INDUCTION SYSTEM 6 26 6 ...
Page 377: ...6 29 CARB AIR INDUCTION SYSTEM 13 Install fuel tank Refer to FUEL TANK in chapter 3 6 ...
Page 415: ...7 37 ELEC SIGNALING SYSTEM EB806000 SIGNALING SYSTEM CIRCUIT DIAGRAM 7 ...
Page 448: ...PRINTED IN U S A YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...