Yamaha XTZ7M Owner'S Manual Download | Manualshive

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Perio

d

ic maintenance an

d

a

d

justment

7-18

7

seate

d

in the air filter case. The

en

g

ine shoul

d

never

b

e operat-

e

d

without the air filter element

installe

d

, otherwise the pis-

ton(s) an

d

/or cylin

d

er(s) may

b

ecome excessively worn.

[ECA10482]

6. Install the air filter case cover by

installing the screws.

7. Install the seats.

To clean the air filter check hose

1. Remove the air filter check hose

under the air filter case.

2. Remove the hose, clean it, and

then install it in its original position.

EAU21386

Checkin

g

the throttle

g

rip free

play

Measure the throttle grip free play as
shown.

Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.

EAU21403

Valve clearance

The valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine
noise, and eventually engine damage.
To prevent this from occurring, have
your Yamaha dealer check and adjust
the valve clearance at regular intervals.

TIP

This service must be performed when
the engine is cold.

1. Air filter check hose

1

1. Throttle grip free play

Throttle

g

rip free play:

3.0–5.0 mm (0.12–0.20 in)

1

UBAU10E0.book Page 18 Monday, February 17, 2020 10:12 AM

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Summary of Contents for XTZ7M

Page 1: ...ing this vehicle MOTORCYCLE OWNER S MANUAL Specifications Consumer information Motorcycle care and storage Periodic maintenance and adjustment For your safety pre operation checks Instrument and control functions Description Safety information Location of important labels Operation and important riding points Index English E ...

Page 2: ... reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating the vehicle This manual should stay with the vehicle if it i...

Page 3: ...intain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepanci...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NO...

Page 5: ...Motor Corporation U S A 1st edition January 2020 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 34 01 UBAU10E0 book Page 2 Monday February 17 2020 10 12 AM ...

Page 6: ...ic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing cowlings 7 10 Checking the spark plugs 7 10 Canister 7 11 Engine oil and oil filter cartridge 7 12 Why Yamalube 7 15 Coolant 7 15 Replacing the air filter element and cleaning the check hose 7 17 Checking the throttle grip free play 7 18 Valve clearance 7 18 Tires 7 19 Spo...

Page 7: ...cle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 3 Vehicle data recording 10 3 Reporting safety defects 10 4 Motorcycle noise regulation 10 5 Maintenance record 10 6 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL STREET DUAL PURPOSE MOTORCYCLE LIMITED WARRANTY 10 8 YAMAHA EXTE...

Page 8: ...hey contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 1 3 9 4 5 6 7 8 UBAU10E0 book Page 1 Monday February 17 2020 10 12 AM ...

Page 9: ...D ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A2 4B5 21686 00 TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT REAR 220 kPa 2 20 kgf cm 32 psi 250 kPa 2 50 kgf cm 36 psi BAU 21668 00 NOTICE 8ET 2815K 00 2 1 3 6 5 4 BAU 2815P 00 UBAU10E0 book Page 2 Monday February 17 2020 10 12 AM ...

Page 10: ...h pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 8 9 7 UBAU10E0 book Page 3 Monday February 17 2020 10 12 AM ...

Page 11: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogniz...

Page 12: ...d always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use o...

Page 13: ...hat has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident When loading within this weight limit keep the following in mind Cargo ...

Page 14: ...ind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control opera tion or obscure lights or reflec tors Acc...

Page 15: ...FF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the motorcycle with tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not f...

Page 16: ...e 7 11 4 Seat lock page 4 17 5 Shock absorber assembly spring preload adjusting knob page 4 21 6 Shift pedal page 4 12 7 Engine oil drain bolt page 7 12 8 Engine oil level check window page 7 12 9 Engine oil filter cartridge page 7 12 10 Front fork compression damping force adjusting screw page 4 18 UBAU10E0 book Page 1 Monday February 17 2020 10 12 AM ...

Page 17: ...Right view 1 2 3 4 5 6 1 Main fuse page 7 33 2 Fuse box page 7 33 3 Battery page 7 31 4 Fuel tank cap page 4 14 5 Brake pedal page 4 13 6 Rear brake fluid reservoir page 7 23 UBAU10E0 book Page 2 Monday February 17 2020 10 12 AM ...

Page 18: ...ebar switches page 4 10 3 Auxiliary DC jack page 4 24 4 Multi function meter unit page 4 4 5 Front brake fluid reservoir page 7 23 6 Right handlebar switches page 4 10 7 Brake lever page 4 13 8 Throttle grip page 7 18 9 Main switch steering lock page 4 1 UBAU10E0 book Page 3 Monday February 17 2020 10 12 AM ...

Page 19: ...ht will stay on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU1068B LOCK The steering is locked and all electrical systems are off The ...

Page 20: ...in the neutral position EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU59963 Oil pressure warning light This warning light comes on if the en gine oil pressure is low TIP When the vehicle is turned on the light should come on go off briefly and then remain on until the engine is start ed Otherwise have a Yamaha dealer check th...

Page 21: ... prob lem is detected in the engine or other vehicle control system If this occurs have a Yamaha dealer check the on board diagnostic system TIP When the vehicle is turned on the light will come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle EAU69895 ABS warning light This warning light comes on when the vehicle ...

Page 22: ... of an accident EAU90790 Switching the display units The display units can be switched be tween kilometers and miles To switch the display units set the multi funtion display to the odometer or a tripmeter and then push the top set button until the display units change EAU86831 Speedometer The speedometer shows the vehicle s traveling speed 1 Top set button 2 Bottom set button 3 OFF ROAD ABS ON OF...

Page 23: ...he last segment starts flash ing Refuel as soon as possible TIP If a problem is detected in the electrical circuit the fuel level segments will flash repeatedly If this occurs have a Yamaha dealer check the vehicle EAU90820 Eco indicator This indicator comes on when the vehi cle is being operated in an environ mentally friendly fuel efficient manner The indicator goes off when the vehicle is stopp...

Page 24: ...390 Transmission gear display This display shows the selected gear The neutral position is indicated by and by the neutral indicator light EAU90833 OFF ROAD Indicator This indicator comes on when the ABS has been manually disabled To switch off the ABS 1 Turn the vehicle power on 2 The vehicle being stationary push the OFF ROAD ABS ON OFF button until the ABS OFF indicator light starts flashing th...

Page 25: ...pmeter appears only when you are low on fuel Push the bottom set button to switch the display in the reverse order EAU86890 Odometer The odometer shows the total distance traveled by the vehicle TIP The odometer will lock at 999999 and cannot be reset EAU90760 Tripmeters The tripmeters show the distance trav eled since they were last reset To reset a tripmeter select it by push ing the top set but...

Page 26: ...f you do not reset the fuel reserve trip meter manually it will reset automati cally and disappear from the display after refueling and traveling 5 km 3 mi EAU90740 Instantaneous fuel consumption display This display shows the fuel consump tion under the current riding condi tions It can be set to either km L or L 100 km or MPG To switch the fuel consumption measurement units push the top set butt...

Page 27: ...t the average fuel con sumption select it and while the digits flash push the bottom set button until it is reset After resetting _ _ _ is shown until the vehicle has traveled some distance EAU90710 Coolant temperature display This display shows the coolant tem perature from 104 F to 242 F in 1 F increments If the message Hi flashes stop the vehicle then stop the engine and let it cool See page 7 ...

Page 28: ...top set button 3 Turn the vehicle power on and continue pushing the top set but ton until the display switches to the brightness control mode 4 Push the bottom set button to set the brightness level 5 Push the top set button to confirm the selected brightness level and exit the brightness control mode TIP There are 6 brightness level settings EAU1234P Handlebar switches Left 1 Brightness level dis...

Page 29: ...tch to sound the horn EAU12664 Engine stop switch Set this switch to run before starting the engine Set this switch to stop to stop the engine in case of an emergency such as in the event of an overturn or if the throttle is stuck EAU12713 Start switch Push this switch to crank the engine with the starter See page 6 2 for start ing instructions prior to starting the en gine EAU12735 Hazard switch ...

Page 30: ...age the drivetrain from the engine such as when shifting gears pull the clutch lever toward to the han dlebar Release the lever to engage the clutch and transmit power to the rear wheel TIP The lever should be pulled rapidly and released slowly for smooth shifting See page 6 3 EAU12876 Shift pedal The shift pedal is located on the left side of the motorcycle To shift the transmission to a higher g...

Page 31: ...tem ABS acts on the front and rear brakes indepen dently WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing distance may be longer with the ABS than without How to operate the brakes Operate the brake lever and brake pedal t...

Page 32: ... can be disabled See page 4 6 WARNING EWA21100 Always ride on paved roads with the ABS turned on Turn the ABS off only when riding on non paved surfaces EAUM1795 Fuel tank cap To remove the fuel tank cap 1 Open the fuel tank cap lock cover 2 Insert the key and turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be removed To install the fuel tank cap 1 Push and install ...

Page 33: ...ources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel i...

Page 34: ...aded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system EAU13435 Catalytic converter The exhaust system contains catalytic converter s to reduce harmful exhaust emissions WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near po...

Page 35: ...senger seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat and then remove the hexagon wrench located on the rear of the rider seat 2 Remove the bolts with the hexa gon wrench 3 Lift the rear of the rider seat and pull it backward 1 Seat lock 2 Unlock 3 Passenger seat 2 1 3 1...

Page 36: ...sual Obey local laws and regulations concerning headlight adjustment If headlights require adjustment con sult a Yamaha dealer EAU45205 Adjusting the front fork WARNING EWA10181 Always adjust both fork legs equally otherwise poor handling and loss of stability may result This front fork is equipped with re bound damping force adjusting screws and compression damping force ad justing screws NOTICE ...

Page 37: ...the compression damping force turn the adjuster in direction a until it stops and then count the clicks in direction b 3 Install the rubber cap TIP When turning the damping force adjuster in direction a the 0 click position and the 1 click position may be the same When turning the damping force adjuster in direction b it may click beyond the stated specifica 1 Rebound damping force adjusting screw...

Page 38: ...201 Always bleed both fork legs other wise poor handling and loss of sta bility may result 1 If possible elevate the vehicle so the front wheel is off the ground See page 7 36 TIP When bleeding the front fork do not apply any pressure or weight on the front end of the vehicle 2 Remove the bleed screws and al low all of the air to escape from each fork leg 3 Install the bleed screws 4 Lower the fro...

Page 39: ...g the spring preload adjuster in direction b the 0 click position and the 1 click position may be the same When turning the spring preload adjuster in direction a it may click beyond the stated specifica tions however such adjustments are ineffective and may damage the suspension Rebound damping force Turn the adjuster in direction a to in crease the rebound damping force Turn the adjuster in dire...

Page 40: ... position and the 1 click position may be the same When turning the damping force adjuster in direction b it may click beyond the stated specifica tions however such adjustments are ineffective and may damage the suspension WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assemb...

Page 41: ... strap holders Use the indicated strap points to se cure luggage ties to the vehicle EAUM4130 Front fender To suit the riding conditions the front fender height can be adjusted To adjust the front fender height 1 Loosen the bolts on each side of the front fender 2 Move the front fender to the de sired height 3 Tighten the bolts to the specified torque 1 Luggage strap holder 1 1 Bolt Tightening tor...

Page 42: ...en the main switch is on To use the auxiliary DC jack 1 Turn the vehicle power off 2 Remove the auxiliary DC jack cap 3 Turn the accessory off 4 Insert the accessory plug into the auxiliary DC jack 5 Turn the vehicle power on and start the engine 6 Turn the accessory on TIP When finished riding be sure to turn off the accessory disconnect it then in stall the auxiliary DC jack cap WARNING EWA14361...

Page 43: ...tion in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut of...

Page 44: ... the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check the system via the following procedure TIP This check is most reliable if per formed with a warmed up engine See pages 4 1 and 4 10 for switch operation information UBAU10E0 book Page 26 Monday February 17 2020 10 12 AM ...

Page 45: ...s stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand...

Page 46: ...he following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check breather hose for obstructions cracks or damage and check hose con nections 4 15 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 12 Coolant Check coolant level in reservoir If necessary add recommended...

Page 47: ...le grip free play and lubricate ca ble and grip housing 7 18 7 27 Control cables Make sure that operation is smooth Lubricate if necessary 7 27 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 25 7 26 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 19 7 20 Brake and shift pedals Make su...

Page 48: ...ightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 25 ITEM CHECKS PAGE UBAU10E0 book Page 3 Monday February 17 2020 10 12 AM ...

Page 49: ...0 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU69230 0 1000 km 0 600 mi Avoid prolonged operation above 5000 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil filter car...

Page 50: ...the transmission into the neutral position 4 Start the engine by pushing the start switch 5 Release the start switch when the engine starts or after 5 seconds Wait 10 seconds before pressing the switch again to allow battery voltage to restore NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAUM3632 TIP This model is equipped with a lean angle sensor This sen...

Page 51: ...e 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make s...

Page 52: ...nt and injury It could also cause engine or drive train dam age EAU64150 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or child...

Page 53: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers dru...

Page 54: ... manual and the tools provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 2 Storage pouch 1 2 UBAU10E0 b...

Page 55: ...00 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breath er system Check...

Page 56: ...or dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months UBAU10E0 book Page 4 Monday February 17 2020 10 12 AM ...

Page 57: ...error codes 2 Air filter element Replace Every 12000 mi 19000 km 3 Air filter check hose Clean 4 Clutch Check operation Adjust or replace cable 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 7 Brake hoses Check for cracks or damage Check for correct routin...

Page 58: ... chain lubricant thoroughly Every 600 mi 1000 km and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 12000 mi 19000 km 15 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 16 Brake lever pivot shaft Apply silicone grease lightly No ...

Page 59: ...heck operation and for oil leak age Replace if necessary 23 Shock absorber as sembly Check operation and for oil leak age Replace if necessary 24 Rear suspension link pivots Apply lithium soap based grease lightly Every 12000 mi 19000 km 25 Engine oil Change warm engine before draining 26 Engine oil filter car tridge Replace No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 ...

Page 60: ...leakage Change coolant Every 3 years 28 Front and rear brake switches Check operation 29 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 30 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 31 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER ...

Page 61: ...Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years or sooner if cracked or damaged UBAU10E0 book Page 9 Monday February 17 2020 10 12 AM ...

Page 62: ...any spark plug to slowly erode they should be removed and checked in accordance with the peri odic maintenance and lubrication chart In addition the condition of the spark plugs can reveal the condition of the engine The porcelain insulator around the center electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installe...

Page 63: ...ove or in stall the spark plug cap otherwise the ignition coil coupler may get damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EAU36112 Canister This model is equipped with a canister to prevent t...

Page 64: ...n a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes for the oil level to settle for an accurate reading and then check the oil level through the engine oil level check window 4 If the engine oil is below the mini mum level mark add sufficient oil of...

Page 65: ...s 6 8 if the oil filter cartridge is not being replaced 6 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 7 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the ...

Page 66: ...ure that no foreign mate rial enters the crankcase 11 Check the O ring for damage and replace it if necessary 12 Install and tighten the engine oil filler cap 13 Install the cowling A 14 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil ...

Page 67: ... final oil clears our performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct characters and value Yamaha s expe rience gained over many years of re search and development into oil since the 1960 s helps make Yamalube the best choice for your Yamaha engine EAUS1203 Coolant The coolant level should be checked regularly In addition the coolant must be cha...

Page 68: ...ant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 5 Install the coolant reservoir cap EAU33032 Changing the coolant The coolant ...

Page 69: ...moving the screws remove the screw securing the air filter ele ment and then pull it out 4 Check the air filter for damage or dirt and replace it if necessary NOTICE ECA21220 The air filter element must be replaced at the intervals speci fied in the periodic maintenance chart The air filter element should be replaced more frequently if you often ride in the rain or dusty ar eas The air filter cann...

Page 70: ... free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it EAU21403 Valve clearance The valves are an important engine component and since valve clearance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and ev...

Page 71: ...ature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the tire shows crosswise lines minimum tread depth if the ti...

Page 72: ... and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha EAU21945 Spoke wheels To maximize the performance durabil ity and safe operation of the vehicle note the following points Check each wheel for crac...

Page 73: ...h lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 4 Tighten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake le...

Page 74: ...ly be serviced by a Yamaha dealer EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22433 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the ...

Page 75: ...s a set EAU40262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA16011 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter th...

Page 76: ...ys clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22734 C...

Page 77: ...l as other vital parts of the motorcycle and can lead to chain slippage or break age If distance A is more than 55 0 mm 2 16 in the chain can damage the frame swingarm and other parts To prevent this from occurring keep the drive chain slack within the specified limits ECA23070 EAU59921 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Loosen the loc...

Page 78: ... especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate solvent...

Page 79: ...nt unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the...

Page 80: ...dal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease UBAU10E0 book Page 28 Monday February 17 2020 10 12 AM ...

Page 81: ... Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based...

Page 82: ... the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds s...

Page 83: ...cking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50212 Battery The battery is located under the rider seat See page 4 17 This model is equipped with a VRLA Valve Regulated Le...

Page 84: ...s NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main swi...

Page 85: ... and possibly a fire EWA15132 1 Starter relay cover 2 Fuse box 3 Main fuse 4 Spare main fuse 2 4 3 1 1 ABS solenoid fuse 2 ABS motor fuse 3 Parking lighting fuse 4 Accessory fuse 5 Auxiliary fuse 6 ABS control unit fuse 7 Ignition fuse 8 Signaling system fuse 9 Headlight fuse 10 Fuel injection system fuse 11 Backup fuse for clock 12 Radiator fan motor fuse 13 Spare fuse 8 9 7 1 2 3 4 5 6 10 11 12 ...

Page 86: ... and brake tail light If a light does not come on check the fuse and then have a Yamaha dealer check the vehicle NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU43006 Replacing a turn signal light bulb 1 Remove the turn signal light unit by removing the screw 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 1...

Page 87: ...6 Install the turn signal light unit by installing the screw NOTICE Do not overtighten the screw oth erwise the lens may break ECA11192 EAU24331 License plate light If the license plate light does not come on have a Yamaha dealer check the electrical circuit or replace the bulb 1 Turn signal light bulb socket 1 Turn signal light bulb 1 1 UBAU10E0 book Page 35 Monday February 17 2020 10 12 AM ...

Page 88: ...rcycles receive a thorough inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamah...

Page 89: ...odic maintenance and adjustment 7 37 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UBAU10E0 book Page 37 Monday February 17 2020 10 12 AM ...

Page 90: ... a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try start...

Page 91: ...opped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for...

Page 92: ...wfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do not...

Page 93: ...e Use an old tooth brush or plastic bristle brush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner YAMACLEAN Glass Cl...

Page 94: ...sprays and wax sparingly Wipe off excess afterwards WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per ...

Page 95: ...des are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7...

Page 96: ...l grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 60 L 1 69 US qt 1 41 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RON 90 ...

Page 97: ...ccessories Front brake Type Hydraulic dual disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal position light 21 0 W 5 0 W Rear turn signal light 21 0 W ...

Page 98: ...NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU2644...

Page 99: ...is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model labe...

Page 100: ...cks or service proce dures are performed Vehicle data uploaded will be handled appropriately according to the follow ing Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will requ...

Page 101: ... finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Av...

Page 102: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exh...

Page 103: ...der that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or...

Page 104: ...ation 10 7 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UBAU10E0 book Page 7 Monday February 17 2020 10 12 AM ...

Page 105: ...bsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for the inspection EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A als...

Page 106: ...ter date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warrant...

Page 107: ...vered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency tow...

Page 108: ... protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 YAMAHA EXTENDED SERVICE UBAU10E0 book Page 11 Monday February 17 2020 10 12 AM ...

Page 109: ...ne overheating 7 39 Engine serial number 10 1 Engine stop switch 4 11 Engine trouble warning light 4 3 F Front and rear brake pads checking 7 22 Front fender 4 23 Front fork adjusting 4 18 Front fork bleeding 4 20 Front fork checking 7 30 Fuel 4 15 Fuel meter 4 5 Fuel tank cap 4 14 Fuses replacing 7 33 H Handlebar switches 4 10 Hazard switch 4 11 Headlight beams adjusting 4 18 High beam indicator ...

Page 110: ...and cable checking and lubricating 7 27 Throttle grip free play checking 7 18 Tires 7 19 Tool kit 7 2 Transmission gear display 4 6 Troubleshooting 7 36 Troubleshooting chart 7 38 Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 34 Turn signal switch 4 11 V Valve clearance 7 18 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 Vehicle lights 7 34...

Page 111: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manua...

Page 112: ...DIC183 PRINTED IN JAPAN 2020 03 2 0 1 CR E ...

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