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SPEC
TIGHTENING TORQUE
NOTE:
1. First, tighten the lower ring nut approximately 43 Nm (4.3 m · kg, 31 ft · lb) by using the torque
wrench, then loosen the ring nut completely.
2. Retighten the lower ring nut 7 Nm (0.7 m · kg, 5.1 ft · lb) by using the torque wrench.
Fuel tank and frame
M6
10
1.0
7.2
Fuel pump and fuel tank
M5
4
0.4
2.9
Rectifier/regulator and air filter case
M6
7
0.7
5.1
ECU and air filter case
M6
7
0.7
5.1
Horn bracket and frame
M6
10
1.0
7.2
Side panels (left and right) and frame
M6
7
0.7
5.1
Grab bar, rear cover and frame
M8
23
2.3
17
Rear mud guard and frame
M6
7
0.7
5.1
Tail/brake light and rear mud guard
M6
4
0.4
2.9
Rear mud guard and rear fender
M6
7
0.7
5.1
Rear fender and frame
M6
7
0.7
5.1
Front fender and frame
M6
7
0.7
5.1
Front fork protector and front cowling assembly
M6
8
0.8
5.8
Front brake disc and wheel
M8
23
2.3
17
LT
Front wheel axle
M16
59
5.9
43
Front wheel axle pinch bolt
M8
18
1.8
13
Front brake caliper
M10
40
4.0
29
Brake caliper bleed screw
M10
14
1.4
10
Rear wheel axle nut
M16
105
10.5
75
Chain drive adjusting locknut
M8
16
1.6
11
Rear wheel sprocket and hub
M10
69
6.9
50
Rear brake disc and wheel
M6
13
1.3
9.4
LT
Left side heel plate
M6
10
1.0
7.2
Right side heel plate and rear brake master cylin-
der
M8
23
2.3
17
Brake pedal position locknut
M8
18
1.8
13
Footrest bracket and frame (right)
M10
48
4.8
35
Rear brake hose holder and swingarm
M6
7
0.7
5.1
Rear brake hose union bolt
M10
30
3.0
22
Rear brake caliper protector (front side)
M6
7
0.7
5.1
Rear brake caliper protector (rear side)
M6
4
0.4
2.9
Part to be tightened
Thread
size
Tightening torque
Remarks
Nm
m · kg ft · lb
Summary of Contents for XT660 2004
Page 1: ...2004 XT660R S XT660X S 5VK1 AE1 SERVICE MANUAL ...
Page 3: ......
Page 9: ......
Page 10: ...GEN INFO 1 ...
Page 12: ...GEN INFO ...
Page 24: ......
Page 25: ...SPEC 2 ...
Page 27: ...SPEC ...
Page 80: ...CHK ADJ 3 ...
Page 145: ...CHAS 4 ...
Page 235: ......
Page 236: ...ENG 5 ...
Page 240: ...ENG ...
Page 325: ...COOL 6 ...
Page 327: ...COOL ...
Page 342: ...FI 7 ...
Page 344: ...FI ...
Page 381: ...ELEC 8 ...
Page 387: ...8 4 ELEC CHECKING SWITCH CONTINUITY ...
Page 419: ...8 36 ELEC LIGHTING SYSTEM ...
Page 449: ......
Page 450: ...TRBL SHTG 9 ...
Page 460: ......
Page 461: ......
Page 462: ......