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4 - 67
CHAS
HANDLEBAR
4. Install:
• left handlebar switch
1
NOTE:
_
Align the projection
a
on the left handlebar
switch with the hole
b
in the handlebar.
a
b
1
5. Install:
• clutch lever
• clutch lever holder
1
NOTE:
_
Align the mating surfaces of the clutch lever
holder with the punch mark
a
on the handle-
bar.
1
a
T
R
.
.
7 Nm (0.7 m · kg, 5.1 ft · lb)
6. Install:
• throttle grip
1
• throttle cables
2
• right handlebar switch
3
• grip end
NOTE:
_
• Lubricate the inside of the throttle grip with a
thin coat of lithium-soap-based grease and
install it onto the handlebar.
• Route the throttle cables through the slot in
the right handlebar switch, and then install
the cables.
• Align the projection
a
on the right handlebar
switch with the hole
b
in the handlebar.
• There should be 1 ~ 3 mm (0.04 ~ 0.12 in) of
clearance
c
between the throttle grip and
the grip end.
7. Install:
• throttle cable holder
WARNING
_
Make sure the throttle grip operates
smoothly.
2
1
3
a
b
C
T
R
.
.
7 Nm (0.7 m · kg, 5.1 ft · lb)
Summary of Contents for XT660 2004
Page 1: ...2004 XT660R S XT660X S 5VK1 AE1 SERVICE MANUAL ...
Page 3: ......
Page 9: ......
Page 10: ...GEN INFO 1 ...
Page 12: ...GEN INFO ...
Page 24: ......
Page 25: ...SPEC 2 ...
Page 27: ...SPEC ...
Page 80: ...CHK ADJ 3 ...
Page 145: ...CHAS 4 ...
Page 235: ......
Page 236: ...ENG 5 ...
Page 240: ...ENG ...
Page 325: ...COOL 6 ...
Page 327: ...COOL ...
Page 342: ...FI 7 ...
Page 344: ...FI ...
Page 381: ...ELEC 8 ...
Page 387: ...8 4 ELEC CHECKING SWITCH CONTINUITY ...
Page 419: ...8 36 ELEC LIGHTING SYSTEM ...
Page 449: ......
Page 450: ...TRBL SHTG 9 ...
Page 460: ......
Page 461: ......
Page 462: ......