Yamaha XT660 2004, Service Manual

Page: 238 / 463

ENG
CLUTCH ........................................................................................................ 5-40
CLUTCH COVER .................................................................................... 5-40
PULL LEVER SHAFT .............................................................................. 5-41
CLUTCH .................................................................................................. 5-42
REMOVING THE CLUTCH ..................................................................... 5-44
CHECKING THE FRICTION PLATES..................................................... 5-44
CHECKING THE CLUTCH PLATES ....................................................... 5-45
CHECKING THE CLUTCH SPRINGS..................................................... 5-45
CHECKING THE CLUTCH HOUSING .................................................... 5-46
CHECKING THE CLUTCH BOSS........................................................... 5-46
CHECKING THE PRESSURE PLATE .................................................... 5-46
CHECKING THE PULL LEVER SHAFT AND PULL ROD ...................... 5-46
CHECKING THE PRIMARY DRIVEN GEAR .......................................... 5-47
INSTALLING THE CLUTCH.................................................................... 5-47
OIL PUMP ...................................................................................................... 5-50
CHECKING THE OIL PUMP ................................................................... 5-53
CHECKING THE OIL DELIVERY PIPES AND HOSES .......................... 5-54
ASSEMBLING THE OIL PUMP............................................................... 5-54
INSTALLING THE OIL PUMP ................................................................. 5-55
BALANCER DRIVEN GEAR ......................................................................... 5-56
REMOVING THE BALANCER DRIVEN GEAR
AND BALANCER DRIVE GEAR ............................................................ 5-58
CHECKING THE BALANCER DRIVEN GEAR,
WATER PUMP DRIVE GEAR, PRIMARY DRIVE GEAR,
AND BALANCER DRIVE GEAR ............................................................ 5-58
INSTALLING THE BALANCER DRIVEN GEAR
AND BALANCER DRIVE GEAR ............................................................ 5-59
SHIFT SHAFT ................................................................................................ 5-60
SHIFT SHAFT AND STOPPER LEVER.................................................. 5-60
CHECKING THE SHIFT SHAFT ............................................................. 5-62
CHECKING THE STOPPER LEVER ...................................................... 5-62
INSTALLING THE SHIFT SHAFT ........................................................... 5-62
STARTER CLUTCH AND A.C. MAGNETO .................................................. 5-63
REMOVING THE A.C. MAGNETO ROTOR............................................ 5-65
CHECKING THE STATOR COIL AND CRANKSHAFT POSITION
SENSOR ................................................................................................ 5-66
CHECKING THE STARTER CLUTCH .................................................... 5-66
CHECKING THE TORQUE LIMITER...................................................... 5-67
INSTALLING THE A.C. MAGNETO ROTOR .......................................... 5-67