Yamaha XMAX 125i Page 81 Owner'S Manual Download

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Dimensions:

Overall length:

2210 mm (87.0 in)

Overall width:

790 mm (31.1 in)

Overall height:

1380 mm (54.3 in)

Seat height:

785 mm (30.9 in)

Wheelbase:

1545 mm (60.8 in)

Ground clearance:

112 mm (4.44 in)

Minimum turning radius:

3650 mm (143.7 in)

Weight:

With oil and fuel:

166 kg (366 lb)

Engine:

Engine type:

Liquid cooled 4-stroke, SOHC

Cylinder arrangement:

Forward-inclined single cylinder

Displacement:

124.6 cm

Bore x stroke:

52.0 x 58.6 mm (2.05 x 2.31 in)

Compression ratio:

11.20 :1

Starting system:

Electric starter

Lubrication system:

Wet sump

Engine oil:

Type:

SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50

Recommended engine oil grade:

API service SG type or higher, JASO
standard MA

Engine oil quantity:

Without oil filter cartridge replacement:

1.40 L (1.48 US qt) (1.23 Imp.qt)

With oil filter element replacement:

1.50 L (1.59 US qt) (1.32 Imp.qt)

Final transmission oil:

Type:

SAE 10W-30 type SE motor oil

Quantity:

0.21 L (0.22 US qt) (0.18 Imp.qt)

Cooling system:

Coolant reservoir capacity (up to the
maximum level mark):

0.26 L (0.27 US qt) (0.23 Imp.qt)

Radiator capacity (including all routes):

1.40 L (1.48 US qt) (1.23 Imp.qt)

Air filter:

Air filter element:

Oil-coated paper element

Fuel:

Recommended fuel:

Regular unleaded gasoline only

Fuel tank capacity:

12.5 L (3.30 US gal) (2.75 Imp.gal)

Fuel reserve amount:

2 L (0.53 US gal) (0.44 Imp.gal)

Throttle body:

Type/quantity:

EFI (1B9) / 1

Manufacturer:

AISAN

Spark plug (s):

Manufacturer/model:

NGK/ CPR 9EA-9

Spark plug gap:

0.8-0.9 mm (0.031-0.035 in)

Clutch:

Clutch type:

Dry, centrifugal automatic

Transmission:

Primary reduction system:

Helical gear

Primary reduction ratio:

41/14 (2.929)

Secondary reduction system:

Helical gear

Secondary reduction ratio:

44/13 (3.384)

Transmission type:

V-belt automatic

SPECIFICATIONS

8-1

1B9-F8199-E3.QXD 21/10/08 13:43 Página 81

Summary of Contents for XMAX 125i

Page 1: ...1B9 F8199 E3 YP125R OWNER S MANUAL Read this manual carefully before operating this vehicle 1B9 F8199 E3 QXD 21 10 08 13 42 Página 1 ...

Page 2: ...act person and integrate type designation 9 Jun 2005 Date of issue 1 Aug 2002 Place of issue Shizuoka Japan R TTE Directive 1999 5 EC EN300 330 2 v1 1 1 2001 6 EN60950 1 2001 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC is in compliance with following norm s or documents Kind of equipment IMMOBILIZER Type designation 5SL 00 Hereby declare that the product Company YAMAHA MOTOR...

Page 3: ...tion the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product inf...

Page 4: ...ds Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer TIP NOTICE WARNING 1B9 F8199 E3 QXD ...

Page 5: ...NUAL 2008 by YAMAHA MOTOR ESPAÑA S A 1st edition October 2008 All rights reserved Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPAÑA S A is expressly prohibited Printed in Spain 1B9 F8199 E3 QXD 21 10 08 13 42 Página 5 ...

Page 6: ...3 19 FOR YOUR SAFETY PRE OPERATION CHECKS 4 1 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting the engine 5 1 Starting off 5 2 Acceleration and deceleration 5 3 Braking 5 3 Tips for reducing fuel consumption 5 4 Engine break in 5 4 Parking 5 5 PERIODIC MAINTENANCE AND ADJUSTMENT 6 1 Owner s tool kit 6 1 Periodic maintenance and lubrication chart 6 2 Periodic maintenance chart for the emission co...

Page 7: ...ear turn signal light bulb 6 29 Replacing the license plate light bulb 6 31 Replacing an auxiliary light bulb 6 31 Troubleshooting 6 32 Troubleshooting charts 6 33 SCOOTER CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Key identification number 9 1 Vehicle identification number 9 1 Model label 9 2 TABLE OF CO...

Page 8: ...ize scooters in traffic is the predominating cause of automobile scooter accidents Many accidents have been cau sed by an automobile driver who did not see the scooter Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since int...

Page 9: ...t of vision that could delay seeing a hazard The use of a jacket substantial shoes trousers gloves etc is effective in preventing or redu cing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become v...

Page 10: ...ht as evenly as possible on both sides of the scooter to minimize imbalance or instability Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the scooter before riding Check accessory mounts and cargo restraints fre quently Properly adjust the suspension for your load suspension adjustable models only and check the condition and pres sure o...

Page 11: ...impro per weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodyna mic effects Wind may attempt to lift the scooter or the scoo ter may become unstable in cross winds These accesso ries ma...

Page 12: ...covers become extremely slip pery when wet Slow down and cross them with caution Keep the scooter upright otherwise it could slide out from under you The brake pads could get wet when you wash the scooter After washing the scooter check the brakes before riding Always wear a helmet gloves trousers tapered around the cuff and ankle so they do not flap and a bright colored jacket Do not carry too mu...

Page 13: ... 14 4 Rear storage compartment page 3 17 5 Air filter element page 6 14 6 Shock absorber assembly spring preload adjusting ring page3 18 7 Final transmission oil filler cap page 6 12 8 Final transmission oil drain bolt page 6 12 9 Engine oil drain bolt page 6 9 10 Sidestand page 6 22 1B9 F8199 E3 QXD 21 10 08 13 42 Página 13 ...

Page 14: ...2 2 Seat page 3 14 3 Fuel tank cap page 3 11 4 Fuses page 6 26 5 Front brake pads page 6 19 6 Coolant level check window page 6 13 7 Centerstand page 6 22 8 Engine oil filler cap page 6 9 9 Rear brake pads page 6 19 1B9 F8199 E3 QXD 21 10 08 13 42 Página 14 ...

Page 15: ...ndlebar switches page 3 9 3 Speedometer page 3 5 4 Multi function display page 3 6 5 Right handlebar switches page 3 9 6 Throttle grip page 6 15 7 Front brake lever page 3 10 8 Main switch steering lock page 3 2 9 Front storage compartment page 3 16 1B9 F8199 E3 QXD 21 10 08 13 42 Página 15 ...

Page 16: ...A11821 NOTICE DO NOT LOSE THE CODE RE REGISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost registe ring new codes in the standard keys is impossible The stan dard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobilizer system must be replaced ...

Page 17: ...N All electrical circuits are supplied with power the meter lighting taillight license plate light and auxiliary lights come on and the engine can be star ted The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF or the sidestand is moved down EAU10661 OFF All electrical systems are off The key can be removed EWA100...

Page 18: ...g lights 1 Fuel level warning light 2 High beam indicator light 3 Left turn signal indicator light 4 Immobilizer system indicator light 5 Right turn signal indicator light 6 Engine trouble warning light EAU11030 Turn signal indicator lights and The corresponding indicator light flas hes when the turn signal switch is pushed to the left or right EAU11080 High beam indicator light This indicator lig...

Page 19: ...a tor light will start flashing indicating the immobilizer system is enabled After 24 hours have passed the indi cator light will stop flashing however the immobilizer system is still ena bled TIP This model is also equipped with a self diagnosis device for the immobi lizer system If the immobilizer system is not working correctly the indicator light will start flashing a pattern when the key is t...

Page 20: ...el as soon as possible TIP Do not allow the fuel tank to empty itself completely EAU12172 Coolant temperature gauge 1 Coolant temperature gauge red zone 2 Coolant temperature gauge With the key in the ON position the coolant temperature gauge indicates the temperature of the coolant The coolant temperature varies with chan ges in the weather and engine load If the needle reaches or enters the red ...

Page 21: ...or which comes on when the engine oil should be changed TIP For the UK the distance traveled is displayed in miles and the tem perature reading is displayed in F For other countries the distance traveled is displayed in kilome ters and the temperature reading is displayed in C Odometer and tripmeter modes Pushing the MODE button switches the display between the odometer mode Total and the tripmete...

Page 22: ...on for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the dis play will return to the prior mode after refueling and traveling 5 km 3 mi Clock mode To set the clock 1 When the display is in the Total mode push the SET button for at least two seconds 2 When the hour digits start flas hing push the SET button to set the hours 3 Push...

Page 23: ...holding the MODE and SET buttons pushed for two to five seconds 3 Release the buttons and the oil change indicator will go off TIP The oil change indicator will come on at the initial 1000 km 600 mi 5000 km 3000 mi after the initial 1000 km 600 mi and every 6000 km 3600 mi thereaf ter If the engine oil is changed befo re the oil change indicator comes on i e before the periodic oil change interval...

Page 24: ...sh the headlight EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the center position To cancel the turn signal lights push the switch in after it has returned to the center position EAU12500 Horn switch Press this switch to sound the horn EAU12721 Start switch With the sidestand up push t...

Page 25: ...he h position The hazard lighting is used in case of an emergency or to warn other drivers when your scooter is stopped where it might be a traffic hazard ECA10060 NOTICE Do not use the hazard light for an extended length of time otherwise the battery may discharge EAU12900 Front brake lever 1 Front brake lever The front brake lever is located on the right handlebar grip To apply the front brake p...

Page 26: ... the fuel tank cap 1 Align the match marks insert the fuel tank cap into the tank ope ning and then push down on the cap 1 Match marks 2 Turn the key counterclockwise to the original position and then remove it 3 Close the lid EWA11261 s s WARNING Make sure that the fuel tank cap is properly installed and locked in pla ce before riding the scooter Lea king fuel is a fire hazard INSTRUMENT AND CONT...

Page 27: ...plastic parts ECA10071 4 Be sure to securely close the fuel tank cap EWA15151 s s WARNING Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline...

Page 28: ...as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust system has cooled down befo re doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasolin...

Page 29: ...t and around the stationary object and then lock the chain or cable lock EWAT1020 s s WARNING Be sure to remove the chain or cable before riding otherwise the scooter may overturn causing damage or injury EAU13932 Seat To open the seat 1 Place the scooter on the centers tand 2 Insert the key into the main switch and then turn it counter clockwise to OPEN 1 Open TIP Do not push inward when turning ...

Page 30: ...the front stora ge compartment Do not exceed the maximum load of 189 kg 417 lb for the vehicle Rear storage compartment 1 Rear storage compartment The rear storage compartment is located under the seat See page 3 14 ECAT1030 NOTICE Keep the following points in mind when using the storage compart ment Since the storage compart ment accumulates heat when exposed to the sun do not sto re anything sus...

Page 31: ...b for the vehicle EAU14541 Front storage compartment To open the storage compartment 1 Front storage compartment 1 Lock 2 Front storage compartment Insert the key into the lock turn it clockwise and then pull on it to open the storage compartment lid To close the storage compartment Push the storage compartment lid into the original position and then remove the key EWA10961 s s WARNING Do not exce...

Page 32: ...inside it To avoid humidity from sprea ding through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compart ment may get wet while the scooter is being washed wrap any articles stored in the com partment in a plastic bag Do not keep anything valuable or breakable in the storage compartment To store two helmets in the storage comp...

Page 33: ...direction a To decrease the spring preload and the reby soften the suspension turn the adjusting ring on each shock absor ber assembly in direction b Align the appropriate notch in the adjusting ring with the position indica tor on the shock absorber EAU15301 Sidestand 1 Sidestand switch 2 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your fo...

Page 34: ...y as described below and have a Yamaha dealer repair it if it does not function pro perly EAU45051 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch and brake light switches has the following functions It prevents starting when the sidestand is up but neither brake is applied It prevents starting when either brake is applied but the sides tand is s...

Page 35: ...g 9 Move the sidestand down Does the engine stall The system is OK The scooter can be ridden This check is most reliable if performed with a warmed up engine The sidestand switch may be defective The scooter should not be ridden until checked by a Yamaha dealer The brake switch may be defective The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective ...

Page 36: ...Check brake pads for wear 6 19 6 20 Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the ins pection and maintenance procedures and schedules described in the Owner s Manual EWA1115...

Page 37: ...grip housing Check for damage Wheels and tires Check tire condition and tread depth 6 16 6 18 Check air pressure Correct if necessary Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 22 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 22 Chassis fasteners Make sure that all nuts bolts and screws are properly tigh...

Page 38: ...ill crank when pushing the start switch EAUM2231 Starting the engine ECA10250 NOTICE See page 5 4 for engine break in instructions prior to operating the vehicle for the first time In order for the ignition circuit cut off system to enable starting the sides tand must be up See page 3 19 for more information 1 Turn the key to ON The following warning lights and indicator light should come on for a...

Page 39: ...ry with the throt tle open 1 8 turn 1 Rear brake lever 2 Start switch 3 Front brake lever EAU16761 Starting off TIP Before starting off allow the engine to warm up 1 While pulling the rear brake lever with your left hand and holding the grab bar with your right hand push the scooter off the centers tand 1 Grab bar 2 Sit astride the seat and then adjust the rear view mirrors 3 Switch the turn signa...

Page 40: ...ailroad crossings streetcar rails iron plates on road cons truction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as bra king downhill can be very diffi cult 1 Close the throttle completely 2 Apply both front and rear bra...

Page 41: ...ve load on it for the first 1000 km 600 mi The various parts in the engine wear and polish themsel ves to the correct operating clearan ces During this period prolonged full throttle operation or any condition that might result in engine overhea ting must be avoided EAUM2281 0 500 km 0 300 mi Avoid prolonged operation above 1 3 throttle 500 1000 km 300 600 mi Avoid prolonged operation above 1 2 th...

Page 42: ...ark in a place where pedes trians or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increa sing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire OPERATION AND IMPORTANT RIDING POINTS 5 5 5 1B9 F8199 E3 QXD 21 10 08 13 42 Página 42 ...

Page 43: ...n body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servi cing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 1 for more information about carbon monoxide EWA10330 s s WARNING This scooter is designed for use on paved roads only If this scooter is operated in abnormally dusty muddy or wet conditi...

Page 44: ... as they require special tools data and technical skills EAU46920 Periodic maintenance chart for the emission control system ODOMETER READING CHECK OR ANNUAL NO ITEM MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK 600 mi 3500 mi 7000 mi 10500 mi 14000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clea...

Page 45: ...ation fluid level 4 Rear brake and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Check tread depth and for damage 7 Tires Replace if necessary Check air pressure Correct if necessary 8 Wheel bearings Check bearing for looseness or damage Check bearing play and steering 9 St...

Page 46: ...d Lubricate 14 Sidestand switch Check operation 15 Front fork Check operation and for oil leakage 16 Shock absorber Check operation and shock assemblies absorbers for oil leakage When the oil change indicator light comes on Change See page 6 9 5000 km 3000 mi after the initial 1000 km 600 mi 17 Engine oil and every 6000 km 3500 mi thereafter Check oil level and vehicle for oil leakage Every 3000 k...

Page 47: ...able free 24 housing play if necessary and cable Lubricate the throttle grip housing and cable 25 Lights signals and Check operation switches Adjust headlight beam EAU18670 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal compon...

Page 48: ...or panel needs to be removed and installed EAU18900 Cowling A To remove the cowling 1 Remove the cowling bolts 1 Bolt 2 Cowling A 2 Disconnect the turn signal light lead connectors and then take the cowling off 1 Turn signal light lead coupler To install the cowling 1 Connect the turn signal light lead connectors 2 Place the cowling in the original position 3 Install the cowling bolts PERIODIC MAI...

Page 49: ...emove the screws and then take the cowling off 1 Bolt 2 Cowling C To install the cowling Place the cowling in the original posi tion and then install the screws EAU18790 Cowling D To remove the cowling Remove the screws and then take the cowling off 1 Cowling D 2 Bolt To install the cowling Place the cowling in the original posi tion and then install the screws PERIODIC MAINTENANCE AND ADJUSTMENT ...

Page 50: ...ication chart In addition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove cowling D See page 6 6 2 Remove the spark plug cap 1 Spark plug cap 3 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit 1 Spark plug wrench To check the spark plug 1 Check that the porcelain insula tor around the center electrod...

Page 51: ...park plug cap 5 Install the cowling EAUM2271 Engine oil The engine oil level should be chec ked before each ride In addition the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart and when the service indicator light comes on To check the engine oil level 1 Place the scooter on the centers tand A slight tilt to the side can result in a false reading 2 ...

Page 52: ... oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and the engine oil drain bolt to drain the oil from the crankcase 1 Engine oil drain bolt 4 Check the drain bolt washer for damage and replace it if neces sary 1 Engine oil drain bolt 2 Washer TIP Skip steps 5 9 if the oil filter element is not being replaced 5 Remove the oil filter element cover by removing the b...

Page 53: ...use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSER VING II or higher Be sure no foreign material enters the crankcase 12 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cau se 13 Turn the engine off and ...

Page 54: ...on drain bolt to drain the oil from the final transmission case 1 Final transmission oil filler cap 5 Install the final transmission oil drain bolt and then tighten it to the specified torque 1 Final transmission oil drain bolt 6 Refill with the specified amount of the recommended final trans mission oil and then install and tighten the oil filler cap WAR NING Make sure that no foreign material en...

Page 55: ...t or below the minimum level mark remove the right floorboard mat by pulling it up 4 Open the reservoir cap and then add coolant to the maximum level mark WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA15161 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it ...

Page 56: ...d in the periodic maintenance and lubrication chart Service the air filter elements more frequently if you are riding in unu sually wet or dusty areas Replacing the air filter element 1 Place the scooter on the centers tand 1 Air filter case cover 2 Screw 3 Air filter element 2 Remove the air filter case cover by removing the screws 1 Air filter element 3 Pull the air filter element out 4 Insert a...

Page 57: ...uld never be operated wit hout the filter elements insta lled otherwise the piston s and or cylinder s may become excessively worn ECA10531 7 Install the cowling EAUS1290 Adjusting the throttle cable free play 1 Throttle cable free play The throttle cable free play should measure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if necessary adjust it...

Page 58: ...ce must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU21871 Tires To maximize the performance durabi lity and safe operation of your vehi cle note the following points regar ding the specified tires Tire air pressure The tire air pressure should be chec ked and if necessary adjusted befo re each ride EWA10500 s s WARNING The tire air...

Page 59: ...nter of the vehicle and distribute the weight evenly on both sides Adjust the suspension and tire air pressure with regard to the load Check the tire condition and air pressure before each ride Tire inspection 1 Tire tread depth 2 Tire sidewall The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the ...

Page 60: ...bends or warpage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or crac ked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse handling characteristics and a shortened tire life Rid...

Page 61: ...hydraulic system will diminish the braking performance which may result in loss of control and an accident EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart EAU22400 Front brake pads 1 Lining thickness Check each front brake pad for damage and measure the lining thick n...

Page 62: ...Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low bra ke fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the bra ke fluid reservoir is ...

Page 63: ...inder and caliper as well as the brake hose replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake hose Replace every four years EAU23101 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the cables and cable ends should be lubricated if neces...

Page 64: ...172 Lubricating the front and rear brake levers The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the perio dic maintenance and lubrication chart EAU23213 Checking and lubricating the centerstand and sidestand 1 Sidestand 1 Centerstand 1 ZAUM0668 ZAUM0667 1 Recommended lubricant Silicone grease ZAUM0061 PERIODIC MAINTENANCE AND ADJUSTMENT 6 22 ...

Page 65: ...pecified in the perio dic maintenance and lubrication chart To check the condition 1 Check the inner tubes for scrat ches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down ...

Page 66: ... play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAUT1404 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the elec trolyte or to add distilled water Howe ver the battery coupler connection needs to be checked to make sure that it is securely connected EWA10760 s s WARNING Electrolyte i...

Page 67: ...ional bat tery charger will damage the bat tery If you do not have access to a constant voltage battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is tur ned to OFF before discon necting the co...

Page 68: ...ways keep the battery charged Storing a discharged battery can cause permanent battery damage EAU23526 Replacing the fuses 1 Fuse box 2 Fuse tongs 3 Main fuse 4 Spare main fuse The main fuse and the fuse box which contains the fuses for the indi vidual circuits are located behind panel B See page 6 6 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit...

Page 69: ...Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system Specified fuses Main fuse 30 0 A ECU Electronic Control Unit fuse 5 0 A Signaling system fuse 15 0 A Ignition fuse 5 0 A Headlight fuse 15 0 A Backup fuse 5 0 A Radiator fan fuse 10 0 A PERIODIC MAINTENANCE AND ADJU...

Page 70: ... part of the bulb 1 Remove cowling B See page 6 6 2 Disconnect the headlight coupler and then remove the headlight bulb cover 1 Headlight coupler 2 Headlight bulb cover 3 Remove the headlight bulb hol der according to the following illustration and then remove the burnt out bulb 1 Headlight bulb holder TIP The removal procedure depends on the type of bulb holder installed on your vehicle 4 Place a...

Page 71: ...se 5 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 6 Install the socket together with the bulb by turning it clockwise 7 Install the cowling EAUS1442 Replacing a tail brake light bulb or a rear turn signal light bulb 1 Place the scooter on the centers tand 2 Open the seat and then remove the rear storage compartment See page 3 17 1 Rear storage compartment...

Page 72: ...ockwise 1 Turn signal light bulb 2 Tail brake light bulb 5 Insert a new bulb into the socket by pushing it in and turning it clockwise 6 Install the bulb holder by pushing it into the original position 7 Install the rear storage compart ment and then close the seat PERIODIC MAINTENANCE AND ADJUSTMENT 6 30 6 1B9 F8199 E3 QXD 21 10 08 13 43 Página 72 ...

Page 73: ...e socket together with the bulb by pushing it in EAUM2212 Replacing an auxiliary light bulb This model is equipped with two auxi liary lights If an auxiliary light bulb burns out replace it as follows 1 Remove cowling B See page 6 6 2 Remove the socket together with the bulb by pulling it out 1 Auxiliary light bulb socket 3 Remove the burnt out bulb by pulling it out ZAUM0681 1 PERIODIC MAINTENANC...

Page 74: ... However should your scooter require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills EWA15141 s s WARNING When checking th...

Page 75: ...e the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is goo...

Page 76: ...n on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leakage Have a ...

Page 77: ... outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors inclu ding the spark plug cap are tightly installed 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such pro ducts onto seals gaskets and wheel axles Always rinse the dirt and degrea...

Page 78: ...gent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottle brush for hard to reach areas Stub born dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely corrosive...

Page 79: ...hey will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU36561 Storage Short term Always store your scooter in a cool dry place and if necessary protect it against dust with a porous cover E...

Page 80: ... turning the engine over EWA10951 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 5 Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheels are off the ground Alter natively turn the wheels a little every month in order to prevent the tires from becoming degra ded in one spot 6...

Page 81: ...r element replacement 1 50 L 1 59 US qt 1 32 Imp qt Final transmission oil Type SAE 10W 30 type SE motor oil Quantity 0 21 L 0 22 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 26 L 0 27 US qt 0 23 Imp qt Radiator capacity including all routes 1 40 L 1 48 US qt 1 23 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regul...

Page 82: ... psi 2 20 kgf cm2 2 20 bar Loading condition 90 kg maximum load Front 210 kPa 30 psi 2 10 kgf cm2 2 10 bar Rear 250 kPa 36 psi 2 50 kgf cm2 2 50 bar High speed riding Front 210 kPa 30 psi 2 10 kgf cm2 2 10 bar Rear 250 kPa 36 psi 2 50 kgf cm2 2 50 bar Front wheel Wheel type Cast wheel Rim size 15 x MT3 5 Rear wheel Wheel type Cast wheel Rim size 14 x MT3 75 Front brake Type Single disc brake Opera...

Page 83: ... 12 V 5 0 W x 2 License plate light 12 V 5 0 W x 1 Meter lighting LED High beam indicator light LED x 1 Turn signal indicator light LED x 2 Engine trouble warning light LED x 1 Immobilizer system indicator light LED x 1 Fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A ECU Electronic Control Unit fuse 5 0 A Backup fuse 5 0 A SPE...

Page 84: ...y identification number 2 Code re registering key red bow 3 Standard keys black bow The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26410 Vehicle identification number 1 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number...

Page 85: ...affixed to the bot tom of the seat See page 3 14 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer CONSUMER INFORMATION 9 2 9 1B9 F8199 E3 QXD 21 10 08 13 43 Página 85 ...

Page 86: ...m indicator light 3 3 Horn switch 3 9 I Identification numbers 9 1 Ignition circuit cut off system 3 19 Immobilizer system 3 1 Immobilizer system indicator light 3 4 Indicator and warning lights 3 3 K Key identification number 9 1 L License plate light bulb replacing 6 31 M Main switch steering lock 3 2 Maintenance and lubrication periodic 6 3 Maintenance emission control system 6 2 Matte color ca...

Page 87: ...V Valve clearance 6 16 Vehicle identification number 9 1 W Wheel bearings checking 6 24 Wheels 6 18 INDEX 1B9 F8199 E3 QXD 21 10 08 13 43 Página 87 ...

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Page 92: ...YAMAHA MOTOR ESPAÑA S A PRINTED IN SPAIN 2008 10 NOVOPRINT S A E 1B9 F8199 E3 QXD 21 10 08 13 43 Página 92 ...

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Yamaha XMAX 125i, Owner'S Manual

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