CRANKCASE
6-71
EAS2GB7311
DISASSEMBLING THE CRANKCASE
1. Separate:
• Right crankcase
• Left crankcase
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a. Remove the crankcase bolts.
TIP
Loosen each bolt 1/4 of a turn at a time and af-
ter all the bolts are loosened, remove them.
b. Remove the right crankcase “1”.
TIP
• Place the crankcase with its left side down-
ward and split it by inserting a screwdriver tip
into the splitting slit “a” in the crankcase.
• Lift the right crankcase horizontally while light-
ly patting the crankcase splitting slit and the
engine mounting boss using a soft hammer,
and leave the crankshaft and the transmission
with the left crankcase.
ECA
NOTICE
Use soft hammer to tap on the case half.
Tap only on reinforced portions of case. Do
not tap on gasket mating surface. Work
slowly and carefully. Make sure the case
halves separate evenly. If the cases do not
separate, check for a remaining case bolt or
fitting. Do not force.
c. Remove the dowel pins and O-ring.
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EAS2GB7312
REMOVING THE CRANKCASE BEARING
1. Remove:
• Bearing “1”
TIP
• Remove the bearing from the crankcase by
pressing its inner race.
• Do not use the removed bearing.
EAS2GB7313
CHECKING THE TIMING CHAIN, TIMING
CHAIN GUIDE, OIL STRAINER
1. Check:
• Timing chain
Stiffness
Replace the camshaft sprocket,
timing chain and crankshaft sprocket as a
set.
2. Check:
• Timing chain guide
Damage/wear
Replace
EAS2GB7314
CHECKING THE CRANKCASE
1. Wash:
• Crankcase
TIP
• Wash the crankcase in a mild solvent.
• Remove any remaining gasket from the
crankcase mating surface.
2. Check:
• Crankcase
Crack/damage
Replace.
1
a
Summary of Contents for WR250F 2016
Page 4: ......
Page 10: ......
Page 12: ......
Page 16: ...LOCATION OF IMPORTANT LABELS 1 2 EUR ...
Page 17: ...LOCATION OF IMPORTANT LABELS 1 3 AUS NZL ZAF ...
Page 41: ...MULTI FUNCTION DISPLAY 1 27 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 84: ...CABLE ROUTING DIAGRAM 2 31 EAS2GB7073 CABLE ROUTING DIAGRAM ...
Page 86: ...CABLE ROUTING DIAGRAM 2 33 ...
Page 88: ...CABLE ROUTING DIAGRAM 2 35 ...
Page 90: ...CABLE ROUTING DIAGRAM 2 37 ...
Page 92: ...CABLE ROUTING DIAGRAM 2 39 ...
Page 94: ...CABLE ROUTING DIAGRAM 2 41 ...
Page 96: ...CABLE ROUTING DIAGRAM 2 43 ...
Page 98: ...CABLE ROUTING DIAGRAM 2 45 ...
Page 142: ...ELECTRICAL SYSTEM 3 42 ...
Page 152: ...CHASSIS 4 9 ...
Page 162: ...FRONT WHEEL 5 8 1 1 ...
Page 226: ...CHAIN DRIVE 5 72 ...
Page 290: ...OIL PUMP AND BALANCER GEAR 6 61 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6 ...
Page 310: ...TRANSMISSION 6 81 ...
Page 347: ...CHARGING SYSTEM 9 15 ...
Page 351: ...LIGHTING SYSTEM 9 19 ...
Page 359: ...COOLING SYSTEM 9 27 ...
Page 391: ...FUEL PUMP SYSTEM 9 59 ...
Page 394: ...ELECTRICAL COMPONENTS 9 62 12 11 10 2 3 1 6 7 4 5 8 9 ...
Page 396: ...ELECTRICAL COMPONENTS 9 64 EAS2GB7383 CHECKING THE SWITCHES 4 1 3 2 E B S E B E B E E B B ...
Page 414: ...ELECTRICAL COMPONENTS 9 82 ...
Page 425: ......
Page 426: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER ...