SPEC
MAINTENANCE SPECIFICATIONS
2-10
Items to tighten
Number
Thread pitch
Tightening
Observations
torque
Nm
m•kg
Upper bracket and forks
Allen screw
2
M8 x 1.25
22
2.2
Upper bracket and shaft
1
M14 x 1.25
56
5.6
Steering shaft
Initial 37 Nm
and nut
1
M25 x 1.0
6
0.6
Loosen and
tighten
Handlebar to forks
2
M8 x 1.25
22
2.2
Handlebar to upper
bracket
2
M6 x 1.0
10
1.0
Handlebar to
brake pump
2
M6 x 1.0
10
1.0
Front fairing bracket
2
M8 x 1.25
23
2.3
Engine to frame holder
2
M8 x 1.25
25
2.5
Engine to front holder
2
M8 x 1.25
25
2.5
Lower
Engine to rear holder
frame
1
M8 x 1.25
25
2.5
Upper
Engine to rear frame
holder
1
M8 x 1.25
25
2.5
Lower
Swing arm to frame
1
M8 x 1.25
60
6.0
Shock absorber to
swingarm
1
M8 x 1.25
60
6.0
Shock absorber to frame
1
M8 x 1.25
40
4.0
Fuel tank cap to
fuel tank
1
M6 x 1.0
6.5
0.65
Front wheel axle to
fork
1
M12 x 1.25
65
6.5
Rear wheel axle and nut
1
M14 x 1.25
90
9.0
Disc brake to
wheel
5
M6 x 1.0
12
1.2
Brake caliper to bracket
2
M8 x 1.25
35
3.5
Rear sprocket to wheel
4
M8 x 1.25
48
4.8
Brake line
1
M10 x 1.25
63
6.3
Front caliper bleed screw
1
M10 x 1.0
14
1.4
Rear caliper bleed screw
1
M10 x 1.0
14
1.4
Fork tightening screw
1
M8 x 1.25
24
2.4
Rear brake pump and
support
2
M10 x 1.25
24
2.4
Axle to support 3
1
M10 x 1.25
36
3.6
2/3 support to frame
2
M8 x 1.25
30
3.0
TIGHTENING TORQUES
LT
LT
Summary of Contents for TZR50 '03
Page 1: ...SERVICE MANUAL TZR50 X POWER 03 5WX AE1 03 ...
Page 7: ...GEN INFO 1 ...
Page 17: ......
Page 18: ...SPEC 2 ...
Page 38: ......
Page 39: ...INSP ADJ 3 ...
Page 78: ...ENG 4 ...
Page 122: ......
Page 123: ...COOL 5 ...
Page 136: ...CARB 6 ...
Page 144: ......
Page 145: ...CHAS 7 ...
Page 197: ......
Page 198: ...ELEC 8 ...
Page 200: ......
Page 201: ...ELEC ELECTRICAL DIAGRAM 8 2 ELECTRICAL DIAGRAM ...
Page 211: ...ELEC CHARGING SYSTEM 8 12 CHARGING SYSTEM CIRCUIT DIAGRAM ...
Page 216: ......
Page 217: ...ELEC LIGHTING SYSTEM 8 18 LIGHTING SYSTEM CIRCUIT DIAGRAM ...
Page 227: ...ELEC SIGNALING SYSTEM 8 28 SIGNALING SYSTEM CIRCUIT DIAGRAM ...
Page 244: ......
Page 245: ...ELEC COOLING SYSTEM 8 46 COOLING SYSTEM CIRCUIT DIAGRAM ...
Page 250: ......