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CHAS
STEERING HEAD AND HANDLEBARS
7-37
Stages in replacing the left-hand handle-
bar:
• Couple the lever support
to the handle-
bar, as shown in the illustration.
• Align the mark of the handlebar with the
support of the clutch lever.
• Apply a light layer of some special adhesi-
ve for rubber to the end of the handlebar,
as shown in the illustration.
• Insert the twist grip into the end of the
handlebar as far as it will go.
NOTE:
Clean off the excess adhesive with a clean
cloth.
s
s
WARNING
Do not touch the handlebar until the
adhesive has dried enough to ensure the
twist grip is firmly adhered.
• Install the counterweight of the handlebar
twist grip (left-hand)
• Install the switches of the left-hand hand-
lebar
10. Install:
• The twist grip (right-hand)
• The throttle cable
• The switches of the right-hand handlebar
NOTE:
Before installing the twist grip (right-hand),
apply a light layer of lithium soap grease to the
end of the handlebar.
Screw (handlebar support):
0.9 kg • m
Counterweight of the handlebar
twist grip:
20 Nm (2.0 kg • m)
Summary of Contents for TZR50 '03
Page 1: ...SERVICE MANUAL TZR50 X POWER 03 5WX AE1 03 ...
Page 7: ...GEN INFO 1 ...
Page 17: ......
Page 18: ...SPEC 2 ...
Page 38: ......
Page 39: ...INSP ADJ 3 ...
Page 78: ...ENG 4 ...
Page 122: ......
Page 123: ...COOL 5 ...
Page 136: ...CARB 6 ...
Page 144: ......
Page 145: ...CHAS 7 ...
Page 197: ......
Page 198: ...ELEC 8 ...
Page 200: ......
Page 201: ...ELEC ELECTRICAL DIAGRAM 8 2 ELECTRICAL DIAGRAM ...
Page 211: ...ELEC CHARGING SYSTEM 8 12 CHARGING SYSTEM CIRCUIT DIAGRAM ...
Page 216: ......
Page 217: ...ELEC LIGHTING SYSTEM 8 18 LIGHTING SYSTEM CIRCUIT DIAGRAM ...
Page 227: ...ELEC SIGNALING SYSTEM 8 28 SIGNALING SYSTEM CIRCUIT DIAGRAM ...
Page 244: ......
Page 245: ...ELEC COOLING SYSTEM 8 46 COOLING SYSTEM CIRCUIT DIAGRAM ...
Page 250: ......