TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS
............................................1-1
SAFETY INFORMATION
..................2-1
DESCRIPTION
..................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS
.......................................4-1
Main switch .....................................4-1
Handlebar switches ........................4-1
Shift pedal ......................................4-2
Brake lever .....................................4-2
Brake pedal ....................................4-3
Fuel tank cap ..................................4-3
Fuel ................................................4-3
Fuel tank breather hose .................4-5
Fuel cock ........................................4-5
Starter (choke) lever .......................4-6
Kickstarter ......................................4-7
Seat ................................................4-7
Shock absorber assembly ..............4-8
Sidestand .......................................4-8
Starting circuit cut-off system .........4-8
FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS
................................ 6-1
Starting and warming up
a cold engine .............................. 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT
................................... 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for
the emission control system ....... 7-3
General maintenance and
lubrication chart .......................... 7-4
Removing and installing panels ..... 7-7
Checking the spark plug ................ 7-8
Engine oil ....................................... 7-9
Cleaning the air filter element ...... 7-11
Cleaning the spark arrester ......... 7-13
Adjusting the carburetor ............... 7-14
Adjusting the engine idling
speed ........................................ 7-14
Checking the throttle cable
free play .................................... 7-15
Valve clearance ........................... 7-15
Tires ............................................. 7-15
Spoke wheels ............................... 7-17
Adjusting the clutch free play ....... 7-17
Adjusting the brake lever free
play ........................................... 7-18
Adjusting the brake pedal free
play ........................................... 7-19
Checking the shift pedal ............... 7-20
Checking the front and
rear brake shoes ....................... 7-20
Drive chain slack .......................... 7-21
Cleaning and lubricating
the drive chain .......................... 7-22
Checking and lubricating
the cables ................................. 7-23
Checking and lubricating
the throttle grip and cable ......... 7-23
Checking and lubricating
the brake lever .......................... 7-23
Checking and lubricating
the brake pedal ......................... 7-24
Checking and lubricating
the sidestand ............................ 7-24
Lubricating the swingarm pivots ... 7-24
Checking the front fork ................. 7-25
Checking the steering .................. 7-25
Checking the wheel bearings ....... 7-26
Battery .......................................... 7-26
Replacing the fuse ....................... 7-27
Supporting the motorcycle ........... 7-28
Front wheel .................................. 7-29
Rear wheel ................................... 7-30
U5B682E0.book Page 1 Tuesday, June 9, 2009 2:04 PM
