Yamaha NEO'S YN50 Owner'S Manual Download

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5C2-F8199-E3

YN50 / YN50M

OWNER’S MANUAL

Read this manual carefully before operating this vehicle.

5C2-F8199-E3 7/9/10 18:10 Página 1

Summary of Contents for NEO'S YN50

Page 1: ...5C2 F8199 E3 YN50 YN50M OWNER S MANUAL Read this manual carefully before operating this vehicle 5C2 F8199 E3 7 9 10 18 10 Página 1 ...

Page 2: ...EAU46090 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold 5C2 F8199 E3 7 9 10 18 10 Página 2 ...

Page 3: ...ry In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current p...

Page 4: ...zards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer TIP NOTICE WARNING 5C2 F8199 E3 7...

Page 5: ...ER S MANUAL 2010 by YAMAHA MOTOR ESPAÑA S A 1st edition July 2010 All rights reserved Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPAÑA S A is expressly prohibited Printed in Spain 5C2 F8199 E3 7 9 10 18 10 Página 5 ...

Page 6: ...ling the cowling and panel 6 6 Checking the spark plug 6 7 Final transmission oil 6 8 Air filter element 6 9 Adjusting the carburetor 6 10 Checking the throttle grip free play 6 10 Tires 6 10 Cast wheels 6 12 Checking the front brake lever free play 6 12 Adjusting the rear brake lever free play 6 13 Checking the front brake pads and rear brake shoes 6 13 Checking the brake fluid level 6 14 Changin...

Page 7: ...SCOOTER CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 TABLE OF CONTENTS 5C2 F8199 E3 7 9 10 18 10 Página 7 ...

Page 8: ...is scooter is designed to carry a passenger always comply with the local regulations G The failure of motorists to detect and recognize scooters in traffic is the predominating cause of automobile scooter accidents Many accidents have been cau sed by an automobile driver who did not see the scooter Making yourself conspicuous appears to be very effective in reducing the chance of this type of acci...

Page 9: ...ear a face shield or goggles Wind in your unprotected eyes could contribute to an impair ment of vision that could delay seeing a hazard G The use of a jacket substantial shoes trousers gloves etc is effective in preventing or redu cing abrasions or lacerations G Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident G Always wea...

Page 10: ...nter of the vehicle as possible and make sure to dis tribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability G Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the scooter before riding Check accessory mounts and cargo restraints fre quently Properly adjust the suspension for your load su...

Page 11: ...or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodyna mic effects Wind may attempt to lift the scooter or the scoo ter may become unstable in cross winds These accesso ries may also cause instability when ...

Page 12: ...lide Apply the brakes slowly when stopping on a wet surface G Slow down as you approach a corner or turn Once you have completed a turn accelerate slowly G Be careful when passing parked cars A driver might not see you and open a door in your path G Railroad crossings streetcar rails iron plates on road cons truction sites and manhole covers become extremely slip pery when wet Slow down and cross ...

Page 13: ...ck absorber assembly 3 Final transmission oil filler cap page 6 8 4 Brake lever free play adjusting nut page 6 13 5 Final transmission oil drain bolt page 6 8 6 Kickstarter page 3 10 7 Air filter element page 6 9 8 Front brake pads page 6 13 5C2 F8199 E3 7 9 10 18 10 Página 1 ...

Page 14: ...Fuel tank cap page 3 7 3 2 stroke engine oil tank page 3 7 3 10 4 Seat page 3 10 5 Battery page 6 19 6 Fuses page 6 20 7 Luggage hook page 3 12 8 Main switch steering lock page 3 1 9 Passenger footrest 10 Centerstand page 6 17 5C2 F8199 E3 7 9 10 18 10 Página 2 ...

Page 15: ...ESCRIPTION 2 3 2 1 Rear brake lever page 3 6 2 Left handlebar switches page 3 5 3 Multi function display page 3 3 4 Right handlebar switch page 3 5 5 Throttle grip page 6 10 6 Front brake lever page 3 6 5C2 F8199 E3 7 9 10 18 10 Página 3 ...

Page 16: ...re off The key can be removed EWA15350 Never turn the key to or while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an acci dent EAU10681 LOCK The steering is locked and all electri cal systems are off The key can be removed To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left 2 Push the key in from th...

Page 17: ...The warning light should go off after the 2 stroke engine oil tank has been refilled TIP If the warning light does not come on when the key is in the position or does not go off after the 2 stroke engine oil tank has been refilled have a Yamaha dealer check the electrical circuit ECA16291 Do not operate the vehicle until you know that the engine oil level is suf ficient EAU11352 Fuel level warning...

Page 18: ... an accident The multi function display is equip ped with the following G a digital clock G a digital speedometer which shows riding speed G an odometer which shows the total distance traveled G a tripmeter which shows the dis tance traveled since it was last set to zero G a fuel reserve tripmeter which shows the distance traveled on the fuel reserve G a fuel gauge G a self diagnosis device TIP G ...

Page 19: ...P F and start counting the dis tance traveled from that point In that case pushing the button switches the display between the various tripmeter and odometer modes in the following order TRIP F 씮 ODO 씮 TRIP 씮 TRIP F To reset a tripmeter select it by pus hing the button and then push it again for at least three seconds If you do not reset the fuel reserve tripmeter manually it will reset itself aut...

Page 20: ...e fuel electrical circuit If a problem is detected in the fuel electrical circuit all LCD segments of the fuel gauge and the fuel level war ning indicator will flash If this occurs have a Yamaha dealer check the vehi cle EAU12348 Handlebar switches Left 1 Dimmer switch 2 Turn signal switch 3 Horn switch Right 1 Start switch INSTRUMENT AND CONTROL FUNCTIONS 3 5 3 5C2 F8199 E3 7 9 10 18 10 Página 8 ...

Page 21: ...he horn EAUM1132 Start switch Push this switch while applying the front or rear brake to crank the engine with the starter See page 5 1 for star ting instructions prior to starting the engine EAU12900 Front brake lever 1 Front brake lever The front brake lever is located on the right handlebar grip To apply the front brake pull this lever toward the handlebar grip EAU12950 Rear brake lever 1 Rear ...

Page 22: ...n pull it off To install the fuel tank cap turn it clockwise 2 stroke engine oil tank cap 1 2 stroke engine oil tank cap To remove the 2 stroke engine oil tank cap pull it off To install the 2 stroke engine oil tank cap push it into the oil tank opening EWA10141 Make sure that the fuel and 2 stro ke engine oil tank caps are properly installed before riding the scooter Leaking fuel is a fire hazard...

Page 23: ...ediately wipe off spilled fuel with a cle an dry soft cloth since fuel may deteriorate painted surfa ces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap EWA15151 Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes ...

Page 24: ... exhaust system is hot after operation To prevent a fire hazard or burns G Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn G Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system G Make sure that the exhaust system has cooled down befo re doing any maintenance work G Do not allow the engine to i...

Page 25: ...own lightly with your foot until the gears engage and then push it down smoothly but forcefully EAU13932 Seat To open the seat 1 Place the scooter on the centers tand 2 Insert the key into the main switch and then turn it counter clockwise to OPEN 1 Open TIP Do not push inward when turning the key 3 Fold the seat up Recommended oil 2 stroke engine oil JASO grade FC or ISO grades EG C or EG D Oil q...

Page 26: ...lowing points in mind when using the storage compart ment G Since the storage compart ment accumulates heat when exposed to the sun do not sto re anything susceptible to heat inside it G To avoid humidity from sprea ding through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment G Since the storage compart ment may get wet while the scooter is being ...

Page 27: ...e your scooter unat tended with the seat open EAUT1072 Luggage hook EWAT1031 G Do not exceed the load limit of 3 kg 6 6 lb for the luggage hook G Do not exceed the maximum load of 163 kg 369 lb for the vehicle 1 Luggage hook WARNING INSTRUMENT AND CONTROL FUNCTIONS 3 12 3 5C2 F8199 E3 7 9 10 18 10 Página 15 ...

Page 28: ...s WARNING FOR YOUR SAFETY PRE OPERATION CHECKS 4 1 4 ITEM CHECKS PAGE Check fuel level in fuel tank Fuel Refuel if necessary 3 8 Check fuel line for leakage Check oil level in oil tank 2 stroke engine oil If necessary add recommended oil to specified level 3 10 Check vehicle for oil leakage Final transmission oil Check vehicle for oil leakage 6 8 Check operation If soft or spongy have Yamaha deale...

Page 29: ... necessary Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 16 Centerstand Make sure that operation is smooth Lubricate pivot if necessary 6 17 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights Check operation signals and switches Correct if necessary Battery Check fluid level Fill...

Page 30: ...life never accelerate hard when the engi ne is cold ECA11041 3 If the engine fails to start by pus hing the start switch release the switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the engine more than 5 seconds on any one attempt If the engine does not start with the starter motor try using the kickstarter EAU1...

Page 31: ...ning over to one side otherwise the sco oter may skid or overturn G Railroad crossings streetcar rails iron plates on road cons truction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion G Keep in mind that braking on a wet road is much more difficult G Ride slowly down a hill as bra king downhill can be very d...

Page 32: ...een 0 and 1000 km 600 mi For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km 600 mi The various parts in the engine wear and polish themsel ves to the correct operating clearan ces During this period prolonged full throttle operation or any condition that might result in engine overhea ting must be ...

Page 33: ...dealer check the vehicle EAU17213 Parking When parking stop the engine and then remove the key from the main switch EWA10311 G Since the engine and exhaust system can become very hot park in a place where pedes trians or children are not likely to touch them and be burned G Do not park on a slope or on soft ground otherwise the vehicle may overturn increa sing the risk of a fuel leak and fire G Do...

Page 34: ...be shortened EWA10321 Failure to properly maintain the vehicle or performing maintenance activities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle service have a Yamaha dealer per form service EWA15121 Turn off the engine when perfor ming maintenance unless otherwi se specified G A running engine has moving parts...

Page 35: ...a and technical skills EAU46920 Periodic maintenance chart for the emission control system PERIODIC MAINTENANCE AND ADJUSTMENT 6 2 6 ODOMETER READING CHECK OR ANNUAL NO ITEM MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK 600 mi 3500 mi 7000 mi 10500 mi 14000 mi 1 Fuel line Check fuel and vacuum hoses for cracks or damage 2 Spark plug Replace 3 Carburetor Adjust engine idling spee...

Page 36: ...breather hose is properly routed Check operation fluid level 3 Front brake and vehicle for fluid leakage Replace brake pads Whenever worn to the limit Check operation and adjust 4 Rear brake brake lever free play Replace brake shoes Whenever worn to the limit 5 Brake hose Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Check tread depth and for damage 7 Tires ...

Page 37: ... with silicone grease pivot shaft 12 Rear brake lever Lubricate with lithium soap pivot shaft based grease 13 Centerstand Check operation Lubricate 14 Front fork Check operation and for oil leakage 15 Shock absorber Check operation and shock assembly absorber for oil leakage 16 Autolube pump Check operation Bleed if necessary 17 Final transmission Check vehicle for oil leakage oil Change 18 V belt...

Page 38: ...rottle grip housing and cable 22 Lights signals and Check operation switches Adjust headlight beam PERIODIC MAINTENANCE AND ADJUSTMENT 6 5 6 EAUM2070 TIP G The air filter needs more frequent service if you are riding in unusually wet or dusty areas G Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years change the brake fluid Replace the brake hoses...

Page 39: ...e the screws and then pull the cowling off as shown 1 Cowling A 2 Screw 2 Disconnect the headlight coupler and the auxiliary light lead cou pler 1 Headlight coupler 2 Auxiliary light lead coupler To install the cowling 1 Connect the headlight coupler and the auxiliary light lead cou pler 2 Place the cowling in the original position and then install the screws EAU19281 Panel A To remove the panel R...

Page 40: ...gine To remove the spark plug 1 Remove panel A See page 6 6 2 Remove the spark plug cap 1 Spark plug cap 3 Remove the spark plug as shown with a spark plug wrench available at a Yamaha dealer 1 Spark plug wrench To check the spark plug 1 Check that the porcelain insula tor around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP...

Page 41: ...sion oil The final transmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final trans mission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil by riding the scooter for several minutes ...

Page 42: ...transmission oil filler cap and its new O ring and then tighten the oil filler cap 9 Check the final transmission case for oil leakage If oil is leaking check for the cause EAU40371 Air filter element The air filter element should be clea ned or replaced at the intervals speci fied in the periodic maintenance and lubrication chart Have a Yamaha dealer clean or replace the air filter element Recomm...

Page 43: ...ottle grip Perio dically check the throttle grip free play and if necessary have a Yamaha dealer adjust it EAU33601 Tires To maximize the performance durabi lity and safe operation of your vehi cle note the following points regar ding the specified tires Tire air pressure The tire air pressure should be chec ked and if necessary adjusted befo re each ride EWA10501 Operation of this vehicle with im...

Page 44: ... replace the tire immediately TIP The tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This model is equipped with tubeless tires After extensive tests only the tires lis ted below have been approved for this model by Yamaha Motor Co Ltd Minimum tire tread depth front and rear 1 6 mm 0 06 in 1 2 ZAUM0054 WARNING Tire air pressure ...

Page 45: ...t be replaced G The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse handling characteristics and a shortened tire life EAUT1221 Checking the front brake lever free play 1 Front brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brak...

Page 46: ...If proper adjustment cannot be obtained as described have a Yamaha dealer make this adjust ment EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear bra ke shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart EAU22400 Front brake pads 1 Lining thickness Check each front brake pad for damage and measure ...

Page 47: ...riding check that the brake fluid is above the minimum level mark and replenish if necessary A low bra ke fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage 1 Minimum level mark Observe these precautions G When checking the fluid level make sure that the top of the master cyl...

Page 48: ...nce and lubrica tion chart In addition have the brake hose replaced every four years or whenever it is damaged or leaking EAU23094 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the cables and cable ends should be lubricated if necessary If a cable is damaged or does not move smoothly have a Yamaha deal...

Page 49: ...c maintenance chart EAU23120 Adjusting the Autolube pump The operation of the throttle grip should be checked before each ride In addition the cable should be lubri cated by a Yamaha dealer at the inter vals specified in the periodic mainte nance chart EAU43641 Lubricating the front and rear brake levers Front brake lever Rear brake lever PERIODIC MAINTENANCE AND ADJUSTMENT 6 16 6 5C2 F8199 E3 7 9...

Page 50: ...k The condition and operation of the front fork must be checked as follows at the intervals specified in the perio dic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so ...

Page 51: ...rely support the vehicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them forward and backward If any free play can be felt have a Yamaha dealer check or repair the stee ring EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals spe cified in the periodic maintenance and lubrication...

Page 52: ...e electrolyte should be between the minimum and maximum level marks 4 If the electrolyte is at or below the minimum level mark add distilled water to raise it to the maximum level mark NOTICE Use only distilled water as tap water contains minerals that are harmful to the battery ECA10611 EWA10760 G Electrolyte is poisonous and dangerous since it contains sulfuric acid which causes severe burns Avo...

Page 53: ...harge the battery whenever necessary 3 Fully charge the battery before installation 4 After installation make sure that the battery leads are properly connected to the battery termi nals and that the breather hose is properly routed in good condi tion and not obstructed NOTI CE If the breather hose is posi tioned in such a way that the frame is exposed to electrolyte or gas expelled from the bat t...

Page 54: ...nosity of the bulb and the bulb life will be adversely affec ted Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thin ner G Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Do not touch the glass part of the bulb ECA10670 It is advisable...

Page 55: ...ght coupler 9 Install the cowling 10 Have a Yamaha dealer adjust the headlight beam if necessary EAUT1262 Replacing a front turn signal light bulb ECA10670 It is advisable to have a Yamaha dealer perform this job 1 Place the scooter on the centers tand 2 Remove cowling A See page 6 6 3 Remove the socket together with the bulb by turning it coun terclockwise 1 Turn signal light bulb socket 4 Remove...

Page 56: ...g the screws 1 Screw 2 Tail brake light lens Turn signal light lens 1 Tail brake light bulb 1 Turn signal light bulb 2 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA1...

Page 57: ...g the auxiliary light bulb Depens on models If the auxiliary light bulb burns out replace it as follows 1 Place the vehicle on the centers tand 2 Remove cowling A See page 6 6 3 Remove the auxiliary light socket together with the bulb by pulling it out 1 Auxiliary light bulb socket 4 Remove the burnt out bulb by pulling it out 1 Auxiliary light bulb 5 Insert a new bulb into the socket 6 Install th...

Page 58: ...a dealer whose skilled techni cians have the necessary tools expe rience and know how to service the scooter properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills EWA15141 When checking the fuel system do not smoke and make sure there are no open flames or sparks ...

Page 59: ...trodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lead connection...

Page 60: ...t with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors inclu ding the spark plug cap are tightly installed 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such pro ducts onto seals gaskets and wheel axles Always rinse the dirt and degreaser of...

Page 61: ... use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottle brush for hard to reach areas Stub born dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on th...

Page 62: ...them with a suitable care product G Avoid using abrasive polishing compounds as they will wear away the paint TIP G Consult a Yamaha dealer for advice on what products to use G Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26303 Storage Short term Always store your scoot...

Page 63: ...re to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 5 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 6 Check and if necessary correct the tire air pressure and then lift the scooter so that both of it...

Page 64: ...hange quantity 0 10 L 0 11 US qt 0 09 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 6 1 L 1 61 US gal 1 34 Imp gal Fuel reserve amount 1 4 L 0 37 US gal 0 31 Imp gal Carburetor Manufacturer GURTNER Type x quantity PY12 x 1 Spark plug s Manufacturer model YN50 NGK BR8HS YN50M NGK BPR4HS Spark plug gap 0 6 0 7 mm 0 024 0 028 ...

Page 65: ...mmended fluid DOT 4 Rear brake Type Drum brake Operation Left hand operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 70 0 mm 2 76 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 60 0 mm 2 36 in Electrical system Ignition system CDI Charging system AC magneto Battery Model YB 4L B Voltage ...

Page 66: ...ehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licen sing authority in your area EAU26490 Model label 1 Model label The model label is affixed to the bot tom of the seat See page 3 10 Record the information on this label in the space provided This...

Page 67: ...tor light 3 2 Horn switch 3 6 I Identification numbers 9 1 Indicator and warning lights 3 2 K Kickstarter 3 10 L License plate light bulb replacing 6 24 Luggage hook 3 12 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 3 Maintenance emission control system 6 2 Matte color caution 7 1 Model label 9 1 Multi function display 3 3 O Oil level warning light 3 2 P Parking 5 4 Part ...

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