Yamaha TT-R110E(Z) Owner'S Manual Download Page 53

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-13

EAU40421

Cleaning the spark arrester

The spark arrester should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.

WARNING

EWA10980

●

Always let the exhaust system
cool prior to touching exhaust
components.

●

Do not start the engine when
cleaning the exhaust system.

TIP

Make sure to select a well-ventilated
area free of combustible materials to
clean the spark arrester.

1. Remove the tailpipe by removing

the bolts, and then pulling it out of
the muffler.

2. Tap the tailpipe lightly, and then

use a wire brush to remove any
carbon deposits from the spark ar-
rester portion of the tailpipe and in-
side of the tailpipe housing.

3. Insert the tailpipe into the muffler,

and then install and tighten the
bolts to the specified torque.

TIP

Make sure to align the bolt holes when
inserting the tailpipe.

1. Tailpipe
2. Bolt

1. Spark arrester

Tightening torque:

Tailpipe bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)

U5B682E0.book Page 13 Tuesday, June 9, 2009 2:04 PM

Summary of Contents for TT-R110E(Z)

Page 1: ...IRE BEDIENUNGSANLEITUNG Il convient de lire attentivement ce manuel avant la pre mière utilisation du véhicule Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch bevor Sie das Fahrzeug in Betrieb nehmen Read this manual carefully before operating this vehicle ...

Page 2: ...PRINTED ON RECYCLED PAPER IMPRIMÉ SUR PAPIER RECYCLÉ AUF RECYCLINGPAPIER GEDRUCKT YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2009 06 0 5 1 CR E F G DIC183 ...

Page 3: ...Read this manual carefully before operating this vehicle OWNER S MANUAL TT R110E Z 5B6 28199 82 E0 U5B682E0 book Page 1 Tuesday June 9 2009 2 04 PM ...

Page 4: ...8 EC Title and or number and date of issue of the other Directives of EEC If applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications Authorized Representative YAMAHA MOTOR EUROPE N V Koolhove...

Page 5: ...ons contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer WARNING EWA10031 Please read this manu...

Page 6: ...hey determine that the child has the ability to operate the motorcycle safely Motorcycles are single track vehicles Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should Obtain thorough instructions from a competent source on al...

Page 7: ...bey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U5B682E0 book Page 1 ...

Page 8: ...S MANUAL 2009 by Yamaha Motor Co Ltd 1st edition May 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U5B682E0 book Page 2 Tuesday June 9 2009 2 04 PM ...

Page 9: ... panels 7 7 Checking the spark plug 7 8 Engine oil 7 9 Cleaning the air filter element 7 11 Cleaning the spark arrester 7 13 Adjusting the carburetor 7 14 Adjusting the engine idling speed 7 14 Checking the throttle cable free play 7 15 Valve clearance 7 15 Tires 7 15 Spoke wheels 7 17 Adjusting the clutch free play 7 17 Adjusting the brake lever free play 7 18 Adjusting the brake pedal free play ...

Page 10: ...ng 7 32 Troubleshooting chart 7 33 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 U5B682E0 book Page 2 Tuesday June 9 2009 2 04 PM ...

Page 11: ...y contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer For Canada 1 2 3 5 6 7 8 4 U5B682E0 book Page 1 Tuesday June 9 2009 2 04 PM ...

Page 12: ... be set as follows FRONT 100kPa 1 00kgf cm2 15psi REAR 100kPa 1 00kgf cm2 15psi 3RV 21668 A0 TIRE INFORMATION La pression des pneus à froid doit normalement être réglée comme suit AVANT 100kPa 1 00kgf cm2 15psi ARRIERE 100kPa 1 00kgf cm2 15psi 3RV 21668 B0 INFORMATION SUR LES PNEUS U5B682E0 book Page 2 Tuesday June 9 2009 2 04 PM ...

Page 13: ...mage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS CE VÉHICULE EST UNE MOTOCYCLETTE À USAGE RESTREINT DONT L USAGE N EST PAS DESTINÉ AUX VOIES PUBLIQUES 3PT 2416E 10 3PT 2118K A1 5 6 8 7 U5B682E0 book Page 3 Tuesday June 9 2009 2 04 PM ...

Page 14: ...LOCATION OF IMPORTANT LABELS 1 4 1 For Europe 4 1 2 3 U5B682E0 book Page 4 Tuesday June 9 2009 2 04 PM ...

Page 15: ... 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 5PG 2817L 10 YEAROFCONSTRUCTION 2009 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN MODEL TT R110E MAX POWER 5 4 kW MASS IN RUNNING ORDER 72 kg 5B6 2156A 00 4AA 22259 40 1 2 4 3 U5B682E0 book Page 5 Tuesday June 9 2009 2 04 PM ...

Page 16: ...ressure nitrogen gas Mishandling can cause explosion Do not incinerate puncture or open Turn off the main switch after riding to avoid draining the battery Use unleaded gasoline only Measure tire pressure when tires are cold Adjust tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death U5B682E0 book Page 6 Tuesday June 9 2009 2 04 PM ...

Page 17: ...LOCATION OF IMPORTANT LABELS 1 7 1 For Oceania and South Africa 1 3 2 U5B682E0 book Page 7 Tuesday June 9 2009 2 04 PM ...

Page 18: ...ania and South Africa 5PA 21568 01 TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT 100kPa 1 00kgf cm2 15psi REAR 100kPa 1 00kgf cm2 15psi 3RV 21668 A0 4AA 22259 40 1 2 3 U5B682E0 book Page 8 Tuesday June 9 2009 2 04 PM ...

Page 19: ...only therefore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before riding This motorcycle is designed to car ry the operator only No passen gers The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents ...

Page 20: ...loves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns Avoid Carbon Monoxide Poisoni...

Page 21: ...r front fender Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a p...

Page 22: ...ssories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could...

Page 23: ...uel cock page 4 5 2 Starter choke lever page 4 6 3 Fuse page 7 27 4 Battery page 7 26 5 Clutch adjusting screw page 7 17 6 Engine oil drain bolt page 7 9 7 Shift pedal page 4 2 8 Throttle stop screw page 7 14 U5B682E0 book Page 1 Tuesday June 9 2009 2 04 PM ...

Page 24: ...7 6 1 Spark arrester page 7 13 2 Seat page 4 7 3 Fuel tank page 4 3 4 Air filter element page 7 11 5 Spark plug cap page 7 8 6 Engine oil filler cap page 7 9 7 Brake pedal page 4 3 8 Kickstarter page 4 7 U5B682E0 book Page 2 Tuesday June 9 2009 2 04 PM ...

Page 25: ...rols and instruments 1 2 3 4 5 6 1 Engine stop switch page 4 1 2 Main switch page 4 1 3 Start switch page 4 1 4 Brake lever page 4 2 5 Throttle grip page 7 15 6 Fuel tank cap page 4 3 U5B682E0 book Page 3 Tuesday June 9 2009 2 04 PM ...

Page 26: ... engine can be started The key cannot be removed EAU45751 OFF All electrical systems are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU12348 Handlebar switches Left Right 1 Engine stop switch 1 Start switch 1 U5B682E0 book Page 1 Tuesday J...

Page 27: ...ngine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU39850 Shift pedal This motorcycle is equipped with a con stant mesh 4 speed transmission The shift pedal is located on the left side of the engine Neutral is at the bottom po sition EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward...

Page 28: ...the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot ligh...

Page 29: ...regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance cost Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol contain...

Page 30: ... life and reduce maintenance costs EAU13412 Fuel tank breather hose Before operating the motorcycle Check the fuel tank breather hose connection Check the fuel tank breather hose for cracks or damage and replace it if damaged Make sure that the fuel tank breather hose is not blocked and clean it if necessary EAU13561 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filte...

Page 31: ...tank at the first oppor tunity Be sure to set the lever back to ON after refueling EAU13590 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke 1 Arrow mark positioned over ON 1 Arrow mark positioned over RES 1 Start...

Page 32: ... but forcefully EAU46280 Seat To remove the seat Remove the bolts and then pull the seat off To install the seat 1 Fit the slot in the seat onto the pro jection on the fuel tank and insert the projection on the seat into the seat holder as shown 2 Place the seat in the original posi tion and then tighten the bolts TIP Make sure that the seat is properly se cured before riding 1 Kickstarter lever 1...

Page 33: ...self Take the shock absorber assembly to a Yamaha dealer for any service EAU37490 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright WARNING EWA14190 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could c...

Page 34: ...king correctly The motorcycle should not be ridden until checked by a Yamaha dealer 6 Shift the transmission into the neutral position 7 Push the start switch Does the engine start The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer YES NO The system is OK The motorcycle can be ridden YES NO If a malfunction is noted have a Yamaha de...

Page 35: ... using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 3 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 9 Front brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 7 18 7 20 Rear brake Check ...

Page 36: ...smooth Correct if necessary 7 20 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 24 Brake lever Make sure that operation is smooth Lubricate lever pivoting point if necessary 7 23 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if nec...

Page 37: ...he engine stop switch is set to 3 Shift the transmission into the neu tral position WARNING EWA14410 Be sure to shift the transmis sion into neutral before starting the engine Never ride with the sidestand down 4 Turn the starter choke on and completely close the throttle See page 4 6 5 Start the engine by pushing the start switch or by pushing the kick starter lever down NOTICE For maximum engine...

Page 38: ... ECA15441 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always release the throttle grip before changing gears to avoid damaging the engine transmis sion and drive...

Page 39: ...on it for the first 5 hours of operation The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided However momentary full throttle operation under load i e two to three seconds maximum does not harm the engine Each full throttle ac cele...

Page 40: ...nce the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U5B682E0 book Page 4 Tuesday June 9 2009 2 04 PM ...

Page 41: ...running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide EAU17302 Emission controls not only function to ensure cleaner air but are also vital to pro...

Page 42: ...e intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you U5B682E0 book Page 2 Tuesday June 9 2009 2 04 PM ...

Page 43: ... km 3000 mi or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clearance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather sys tem Check ventilation hose for cracks or damage and drain any deposits Replace if ne...

Page 44: ... mi or 12 months or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake Check operation Adjust brake lever free play and replace brake shoes if necessary 3 Rear brake Check operation Adjust brake pedal free play and replace brake shoes if necessary 4 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 5 Tires Check tread depth and for damage Replace if n...

Page 45: ...ly 13 Sidestand pivot Check operation Apply lithium soap based grease lightly 14 Front fork Check operation and for oil leakage Replace if necessary 15 Shock absorber assem bly Check operation and for oil leakage Replace if necessary 16 Control cables Apply Yamaha chain and cable lube or engine oil thor oughly 17 Throttle grip housing and cable Check operation and free play Adjust the throttle cab...

Page 46: ...PERIODIC MAINTENANCE AND ADJUSTMENT 7 6 7 EAU40000 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas U5B682E0 book Page 6 Tuesday June 9 2009 2 04 PM ...

Page 47: ...el 1 Remove the seat See page 4 7 2 Remove the bolts and the quick fastener screws and then take the panel off To install the panel 1 Place the panel in the original posi tion and then install the bolts and the quick fastener screws 2 Install the seat EAU33020 Panel B To remove the panel 1 Remove the seat See page 4 7 2 Remove the bolt and then pull the panel off as shown 1 Panel A 1 1 Panel B 1 1...

Page 48: ...veal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distin...

Page 49: ...nstall the spark plug cap EAU39844 Engine oil The engine oil level should be checked before each ride In addition the oil must be changed at the intervals spec ified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright po sition A slight tilt to the side can re sult in a false reading 2 Start the engine ...

Page 50: ...filler cap NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 6 Start the engine and then let it ...

Page 51: ... Use only a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point EWA10431 NOTICE To avoid damaging the foam material handle it gently and carefully and do not twist or wring it ECA10511 6 Apply oil of the recommended type to the entire surface of the sponge material and then squeeze the ex cess oil out TIP The sponge materia...

Page 52: ...he screws TIP Make sure that the spark plug lead is in serted into the guide as shown 9 Install the panel To clean the air filter check hose 1 Check the hoses at the bottom of the air filter case for accumulated dirt or water 2 If dirt or water is visible remove the hoses clean them and then reinstall them 1 Spark plug lead 2 Guide 1 Air filter check hose 1 1 2 1 U5B682E0 book Page 12 Tuesday June...

Page 53: ... materials to clean the spark arrester 1 Remove the tailpipe by removing the bolts and then pulling it out of the muffler 2 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark ar rester portion of the tailpipe and in side of the tailpipe housing 3 Insert the tailpipe into the muffler and then install and tighten the bolts to the specified torque TIP Make...

Page 54: ...eed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart TIP A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer to the spark plug lead 2 Start the engine and warm it up for several minutes at 1000 2000 r min while occasionally revving it to 4000 5000 r min TIP The engine is warm when it quic...

Page 55: ...iodic maintenance and lubrication chart EAU39822 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA15370 Operation of this vehicle with im proper tire pressure may cause se vere injury or death fro...

Page 56: ...this model by Yamaha Motor Co Ltd WARNING EWA14390 Have a Yamaha dealer replace excessively worn tires Operat ing the motorcycle with exces sively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not reco...

Page 57: ...ced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU44663 Adjusting the clutch free play The clutch free play must be checked and...

Page 58: ... di rection a To decrease the brake lever free play turn the adjusting bolt in direction b 4 If the specified brake lever free play could be obtained as de scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 5 Fully turn the adjusting bolt at the brake lever in direction a to loos en the brake cable 6 Loosen the locknut at the brake shoe plate 7 To inc...

Page 59: ... as follows To increase the brake pedal free play turn the adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA14820 After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play If proper adjustment cannot be obtained as described have a Yamaha dealer make this...

Page 60: ...intenance and lubrication chart Each brake is provid ed with a wear indicator which allows you to check the brake shoe wear with out having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a ...

Page 61: ...ight est portion of the drive chain and then measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows EAU40112 To adjust the drive chain slack 1 Loosen the brake pedal free play adjusting nut axle nut and locknut at each end of the swingarm 2 To tighten the drive chain turn the drive chain slack adjusting nut at each end of the swingarm in direc Drive cha...

Page 62: ...hain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10582 The drive chain must be lubricated after washing the motorcycle and riding in the rain or wet areas 1 Remove all dirt and mud from the driv...

Page 63: ...ovement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU43622 Checking and lubricating the brake lever The operation of the br...

Page 64: ...lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubricati...

Page 65: ...ront fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place...

Page 66: ...e it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attenti...

Page 67: ...fore discon necting the coupler ECA16322 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE ECA16530 Always keep the battery charged Storing a discharged battery can cause permanent battery damage EAU42023 Replacing the fuse The fuse is located inside the battery coupler See...

Page 68: ...any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the ...

Page 69: ...according to the procedure on page 7 28 5 Remove the axle nut and washer 6 Pull the wheel axle out 7 Remove the brake shoe assembly from the wheel hub by pulling it out 8 Remove the wheel EAU41693 To install the front wheel 1 Install the brake shoe assembly into the wheel hub 2 Lift the wheel up between the fork legs TIP Make sure that the slot in the brake shoe plate fits over the retainer on the...

Page 70: ...ush down hard on the handlebar several times to check for proper fork operation EAU25080 Rear wheel EAU41644 To remove the rear wheel WARNING EWA10821 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Disconnect the brake torque rod from the brake shoe plate by re moving the cotter pin the nut and the bolt 1 Slot 2 Retainer Tightening torque Axle nut 35 Nm 3 5...

Page 71: ...side 7 Push the wheel forward and then remove the drive chain from the rear sprocket TIP The drive chain does not need to be disassembled in order to remove and install the wheel 8 Remove the wheel EAU41654 To install the rear wheel 1 Install the drive chain onto the rear sprocket 2 Lift the rear wheel off the ground and then install the drive chain puller and the wheel by inserting the wheel axle...

Page 72: ... example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Im...

Page 73: ...ve the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is go...

Page 74: ... outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Alway...

Page 75: ...thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain or near the sea Since sea salt is extremely corrosive carry out the following steps after each ride in the rain or near the sea 1 Clean the motorcycle with cold wa t...

Page 76: ...unds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26151 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover NOTICE ECA10810 Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in an...

Page 77: ...ry from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 7 Check and if necessary correct the tire air pressure and then lift the m...

Page 78: ...10W 50 15W 40 20W 40 or 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Periodic oil change 0 80 L 0 85 US qt 0 70 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel TT R110E Regular unleaded gasoline only TT R110EZ Regular unleaded gasoline only CAN TT R110EZ Unleaded gasoline only AUS Fuel tank capacity 3 8 L 1 00 US gal ...

Page 79: ...psi Rear 100 kPa 1 00 kgf cm 15 psi Front wheel Wheel type Spoke wheel Rim size 14x1 40 Rear wheel Wheel type Spoke wheel Rim size 12x1 60 Front brake Type Drum brake Operation Right hand operation Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 115 0 mm 4 53 in Rear suspension Type Swing...

Page 80: ...identification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and m...

Page 81: ...spare parts from a Yamaha dealer EAU48120 Vehicle Emission Control Informa tion label For Canada The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 1 Vehicle Emission Control Information label 1 U5B682E0 book Page 2 Tu...

Page 82: ...ication periodic 7 4 Maintenance emission control system 7 3 Matte color caution 8 1 Model label 10 2 P Panels removing and installing 7 7 Parking 6 4 Part locations 3 1 S Safety information 2 1 Seat 4 7 Shifting 6 2 Shift pedal 4 2 Shift pedal checking 7 20 Shock absorber assembly 4 8 Sidestand 4 8 Sidestand checking and lubricating 7 24 Spark arrester cleaning 7 13 Spark plug checking 7 8 Specif...

Page 83: ...U5B682E0 book Page 2 Tuesday June 9 2009 2 04 PM ...

Page 84: ...YAMAHA MOTOR CO LTD PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009 06 0 5 1 CR E U5B682E0 book Page 1 Tuesday June 9 2009 2 04 PM ...

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