xix
Outboard Rigging Guide - 2001
General Rigging Information
Delivery of Unit
This is the most important part of ensuring a
satisfied customer. Make sure the customer is
given an operation orientation of both the boat
and engine. Also, be sure to explain the alarm sys-
tem, return to port operations, engine break-in
procedure, and maintenance schedule. If possible,
it is a good tactic to take the customer for an ori-
entation ride in their new boat. Be sure to answer
all customer questions completely. This is the
beginning of a good relationship with your deal-
ership and the customer. From this point on the
customer becomes a service client.
Engine Break-in Procedure
Be sure to express to the customer the importance
of performing the engine break-in procedure for a
new engine explained for them in their Owner’s
manual. It is necessary to allow mating surfaces
of moving parts to wear-in evenly. Advise the cus-
tomer that correctly breaking in a new engine will
help ensure proper performance and longer
engine life.
• Failure to follow the engine break-in procedure
may result in reduced engine life or even severe
engine damage.
• HPDI does not require premix fuel.
• 2-Stroke Engines
Premix fuel must be used during engine break-
in in addition to oil in the Precision Blend
System.
• Precision Blend Engines Only
After engine break-in, use gasoline (petrol)
only. If premix fuel is used continually, the
spark plugs could become oil fouled and affect
engine performance.
Make sure to mix gasoline (petrol) and oil com-
pletely, otherwise the engine may be damaged.
Procedure:
1. First 10 minutes: run the engine at idle or fast
idle speed only.
2. Next 50 minutes: Do not exceed half throttle
(approximately 3,000 rpm). Vary engine speed
occasionally. If you have an easy-planing boat,
accelerate at full throttle onto plane, then
immediately reduce the throttle to 3,000 rpm or
less. Run EFI engines between 2000-3000 rpm.
Do not cruise below 2000 rpm.
3. Second hour: Accelerate at full throttle onto
plane, then reduce engine speed to three-
quarter throttle (approximately 4,000 rpm).
Vary engine speed occasionally. Run at full
throttle for one minute, then operate at about 10
minutes at three-quarter throttle or less to let
the engine cool.
4. Third through tenth hour: Avoid operating at
full throttle for more than 5 minutes at a time.
Let the engine cool between full throttle runs.
Vary engine speed occasionally. Avoid operat-
ing EFI engine at 2,000 rpm and below for
more than 1 hour at a time.
5. After the first 10 hours, operate the engine nor-
mally. Use straight gasoline (petrol) in the fuel
tank. For oil injected engines, Yamaha
Precision Blend System provides proper lubri-
cation for normal operation. For non-oil
injected engines go to normal fuel/oil ratios.
CAUTION:
Engine Break-in Time: 10 hours
Engine Break-in Premix Ratio
Gasoline (petrol): Engine oil = 50:1
Double the oil amount for 25:1
Mixing
50:1
Ratio
Gasoline
(0.26 US gal)
(3.2 US gal)
(3.7 US gal)
(6.3 US gal)
(Petrol)
Engine Oil (0.02 US qt)
(0.25 US qt)
(0.30 US qt)
(0.51 US qt)
CAUTION:
Summary of Contents for T8
Page 2: ......
Page 9: ......
Page 35: ......
Page 37: ......
Page 61: ......
Page 63: ......
Page 65: ...2 2 Outboard Rigging Guide 2001 Engine Mounting Dimensions...
Page 67: ...2 4 Outboard Rigging Guide 2001 Engine Mounting Dimensions...
Page 71: ...2 8 Outboard Rigging Guide 2001 Transom Mounting Patterns 25HP 2 Cylinder...
Page 72: ...2 9 Outboard Rigging Guide 2001 Transom Mounting Patterns 25X3 3 Cyl 30HP 40HP Manual Tilt...
Page 109: ......
Page 111: ......
Page 128: ...3 17 Outboard Rigging Guide 2001 Switch Panels Oil Lamp Panel Assembly T9 9ELR 6G8 83530 00 00...
Page 155: ...3 44 Outboard Rigging Guide 2001 Boat Wiring Diagrams T9 9 with 703 Control...
Page 156: ...3 45 Outboard Rigging Guide 2001 T9 9 with Switch Panel...
Page 177: ...3 66 Outboard Rigging Guide 2001 After Market Dash Wiring...
Page 178: ...3 67 Outboard Rigging Guide 2001 COMPLETE BOAT WIRING DIAGRAMS 70 90HP F80 F115...
Page 179: ...3 68 Outboard Rigging Guide 2001 Complete Boat Wiring Diagrams V4 V6 Single Engine...
Page 180: ...3 69 Outboard Rigging Guide 2001 Complete Boat Wiring Diagrams V4 V6 Single Engine Cont d...
Page 181: ...3 70 Outboard Rigging Guide 2001 Complete Boat Wiring Diagrams V4 V6 F115 Dual Engine...
Page 182: ...3 71 Outboard Rigging Guide 2001 Complete Boat Wiring Diagrams V4 V6 F115 Dual Engine Cont d...
Page 183: ...3 72 Outboard Rigging Guide 2001 Complete Boat Wiring Diagrams V6 HPDI Single Engine...
Page 184: ...3 73 Outboard Rigging Guide 2001 Complete Boat Wiring Diagrams V6 HPDI Dual Engine...
Page 185: ......
Page 187: ......
Page 236: ......
Page 242: ...5 5 Outboard Rigging Guide 2001 Tachometer Digital Multi function Tachometer...
Page 359: ...6C 2 Outboard Rigging Guide 2001 E FEATURES...
Page 376: ...7 15 Outboard Rigging Guide 2001 F15 F25 Remote Control Attach Kit REMOVAL...
Page 406: ...NOTES...
Page 407: ...NOTES...
Page 418: ...Outboards 6X1 DUAL STATION SYSTEM INSTALLATION MANUAL YAMAHA MOTOR CO LTD 6X1 28199 Y2 10A 1...
Page 423: ...10A 6 GENERAL INFORMATION WIRING AND COMPONENT PARTS Single engine system Second station...
Page 424: ...10A 7 Twin engine system Second station...
Page 453: ...WIRING DIAGRAM FIRST STATION Single engine 10A 36...
Page 454: ...SECOND STATION Single engine 10A 37...
Page 455: ...10A 38...
Page 456: ...10A 39...
Page 457: ...Outboards 6X1 DUAL STATION SYSTEM SERVICE GUIDE 10B 1...
Page 460: ...10B 4...
Page 462: ...10B 6 Outboard Rigging Guide 2001 EXTERNAL VIEW OUTLINE OF FEATURES...
Page 495: ...10B 39 Outboard Rigging Guide 2001...
Page 496: ...10B 40 Outboard Rigging Guide 2001...