Yamaha STRATOLINER XV19CTSV Owner'S Manual Download Page 92 | Manualshive

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CONSUMER INFORMATION

9-5

9

EAU26632

Maintenance record

Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.

Maintenance

interval

Date of

service

Mileage

Servicing dealer

name and address

Remarks

600 mi

(1000 km) or

1 month

4000 mi

(7000 km) or

6 months

8000 mi

(13000 km) or

12 months

12000 mi

(19000 km) or

18 months

16000 mi

(25000 km) or

24 months

20000 mi

(31000 km) or

30 months

24000 mi

(37000 km) or

36 months

28000 mi

(43000 km) or

42 months

32000 mi

(49000 km) or

48 months

U2C510E0.book Page 5 Monday, September 12, 2005 1:17 PM

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Summary of Contents for STRATOLINER XV19CTSV

Page 1: ...2C5 28199 10 LIT 11626 19 74 XV19CTSV C XV19CTV C XV19CTMV C OWNER S MANUAL ...

Page 2: ...EAU10041 U2C510E0 book Page 1 Monday September 12 2005 1 17 PM ...

Page 3: ...this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain the...

Page 4: ...onsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WAR...

Page 5: ...CHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications are subject to change without notice U2C510E0 book Page 2 Monday September 12 2005 1 17 PM ...

Page 6: ...r Corporation U S A 1st edition September 2005 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 19 74 AFFIX DEALER LABEL HERE U2C510E0 book Page 3 Monday September 12 2005 1 17 PM ...

Page 7: ...nance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Checking the spark plugs 6 8 Canister for California only 6 9 Engine oil and oil filter cartridge 6 9 Transfer case oil 6 12 Air filter element 6 13 Checking the throttle cable free play 6 13 Valve clearance 6 13 Tires 6 14 Cast wheels 6 16 Accessories and replacement parts 6 16 Clutch lever 6 17 Adjustin...

Page 8: ...YCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 U2C510E0 book Page 2 Monday September 12 2005 1 17 PM ...

Page 9: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other moto...

Page 10: ...eld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or ex...

Page 11: ...se extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearan...

Page 12: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fa...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U2C510E0 book Page 5 Monday September 12 2005 1 17 PM ...

Page 14: ...SAFETY INFORMATION 1 6 1 U2C510E0 book Page 6 Monday September 12 2005 1 17 PM ...

Page 15: ... fuse page 6 26 6 Battery page 6 25 7 Owner s tool kit page 6 1 8 Passenger backrest page 3 13 9 Sidebag page 3 17 10 License plate light page 6 31 11 Tail brake light page 6 31 12 Engine oil drain bolt B crankcase page 6 9 13 Engine oil drain bolt A crankcase page 6 9 14 Shift pedal page 3 9 U2C510E0 book Page 1 Monday September 12 2005 1 17 PM ...

Page 16: ... Fuse box page 6 26 5 Engine oil filler cap page 6 9 6 Fuel tank cap page 3 10 7 Front brake fluid reservoir page 6 18 8 Brake pedal page 3 10 9 Engine oil filter cartridge page 6 9 10 Engine oil drain bolt oil tank page 6 9 11 Shock absorber assembly spring preload adjusting nut page 3 19 U2C510E0 book Page 2 Monday September 12 2005 1 17 PM ...

Page 17: ...lever page 3 9 2 Left handlebar switches page 3 7 3 Multi function meter unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 7 6 Throttle grip page 6 13 7 Brake lever page 3 9 U2C510E0 book Page 3 Monday September 12 2005 1 17 PM ...

Page 18: ...d position lights come on and the engine can be start ed The key cannot be removed NOTE The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the ste...

Page 19: ...on when the high beam of the headlight is switched on EAU11361 Fuel level warning light This warning light comes on when the fuel level drops below approximately 3 0 L 0 79 US gal 0 66 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds and then go off have a ...

Page 20: ... changes to the multi function meter unit The multi function meter unit is equipped with the following a speedometer which shows the riding speed a tachometer which shows the en gine speed a fuel gauge an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled on th...

Page 21: ...l sweep once across the r min range and then return to zero r min in order to test the electri cal circuit CAUTION ECA10031 Do not operate the engine in the ta chometer red zone Red zone 5000 r min and above Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches E approximately 3 0 L 0 79 US gal 0...

Page 22: ... that case push the SELECT switch to switch the display between the various tripmeter odome ter and clock modes in the following or der F TRIP TRIP 1 TRIP 2 Clock ODO F TRIP To reset a tripmeter select it by push ing the SELECT switch and then push the RESET switch for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display wil...

Page 23: ...brightness can be adjusted for the following the multi function meter unit panel item number 1 the LCD item number 2 the speedometer tachometer and the fuel gauge needles item num ber 3 Select the brightness control mode as follows 1 Turn the key to OFF 2 Push and hold the SELECT switch 3 Turn the key to ON and then re lease the SELECT switch after five seconds Item number 1 is displayed 4 Adjust ...

Page 24: ...e RESET switch 7 Push the SELECT switch The odometer tripmeter clock dis play will return to the prior mode EAU12344 Handlebar switches Left Right 1 LCD 2 Item number 3 Brightness level 1 Speedometer needle 2 Tachometer needle 3 Fuel gauge needle 4 Item number 5 Brightness level 1 Dimmer switch 2 Turn signal switch 3 Horn switch 1 Engine stop switch 2 Light switch for optional lights 3 Start switc...

Page 25: ...gnal lights will not self cancel while you are stopped at an intersec tion EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU38331 Light switch for optional lights This model can be ...

Page 26: ...igni tion circuit cut off system See page 3 21 EAU12880 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle NOTE Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right h...

Page 27: ... fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10...

Page 28: ... de signed to use premium unleaded gaso line with a pump octane number R M 2 of 91 or higher or a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand Use of un leaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing et...

Page 29: ...r Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU34042 Rider seat To remove the rider seat 1 Insert the key into the seat lock and then turn it counterclockwise 2 While holding the key in that posi tion lift the front of the seat up and then pull the seat off To install the rider seat 1 Insert the pro...

Page 30: ...ckrest up ward and remove it by pulling it to the rear To install the backrest 1 Fit the slot on each backrest brack et left and right side into the groove of its holder CAUTION ECA15371 Be careful not to scratch the fender when fitting the slot into the groove 2 Push the rear of the backrest down smoothly but forcefully to lock it in place and make sure that the lever hook on each side is securel...

Page 31: ...et holder The helmet holder is located under the rider seat A helmet holding cable is provided beside the owner s tool kit to secure a helmet to the helmet holder To secure a helmet to the helmet holder 1 Remove the rider seat See page 3 12 2 Pass the helmet holding cable through the buckle on the helmet strap as shown and then hook the cable loop over the helmet holder 1 Holder 2 Lever hook 1 Hel...

Page 32: ...lder since the helmet may hit objects causing loss of con trol and possibly an accident To release the helmet from the hel met holder Remove the rider seat remove the hel met holding cable from the helmet hold er and the helmet and then install the seat EAU39140 Windshield To remove the windshield 1 Insert the key into the windshield lock turn it clockwise and then re move the key 2 Remove the win...

Page 33: ... in each windshield bracket left and right side into its holder WARNING EWA14300 Make sure that the throttle cables are not pinched 2 Push the windshield backward un til it snaps into place 3 Insert the key into the windshield lock turn it counterclockwise until it stops to lock the fastener and then remove the key WARNING EWA14270 Make sure that the fastener is locked in place as shown 1 Slot 2 H...

Page 34: ...orcycle conditions poor road surfaces or adverse weath er conditions may make it nec essary to further reduce the riding speed CAUTION ECA15380 To avoid locking the key in never lock either sidebag and remove the key from the lock before closing the lid To open a sidebag lid 1 Insert the key into the sidebag lock and then turn the key coun terclockwise 2 Push the key in and then fold the sidebag l...

Page 35: ...lid WARNING EWA14311 Make sure that all the fasteners in both sidebags are turned complete ly clockwise before riding NOTE Water can be harmful to untreated leather Use Yamaha Saddle Soap or another quality brand according to the manufacturer s directions to clean the leather on the sidebags Polish the dry leather with a soft cloth and then treat with Yamaha Mink Oil or another high quality leathe...

Page 36: ...use the special wrench included in the ad ditional tool kit which was handed out separately at the purchase of the vehicle The spring preload setting is deter mined by measuring distance A shown in the illustration The short er distance A is the higher the spring preload the longer distance A is the lower the spring preload With each complete turn of the ad justing nut distance A is changed by 2 0...

Page 37: ...ressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber EAU15281 EXUP system This model is equipped with Yamaha s EXUP EXhaust Ultimate Power valve system This system boosts engine power by means of a valve that regu lates the diameter of the exhaust pipe The EXUP system valve is constantly ...

Page 38: ...the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU15311 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when the trans...

Page 39: ... the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle sho...

Page 40: ...310 The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 36 W 3 A otherwise the battery may discharge WARNING EWA12531 To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC con nector is not being used 1 Auxiliary DC connector U2C510E0 book Page 23 Monday September 12 2...

Page 41: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not wo...

Page 42: ...ed level Check hydraulic system for leakage 6 18 6 18 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 18 6 18 Clutch Check operation If soft or spongy have Yamaha dealer bleed hydraulic ...

Page 43: ... levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 22 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 23 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition cir...

Page 44: ...s in gear with the clutch lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 21 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to CAUTION ECA11560 The fuel level warning light and en gine trouble warning lig...

Page 45: ...N ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train whic...

Page 46: ...ator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put a...

Page 47: ...cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may ove...

Page 48: ...ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER V...

Page 49: ...NING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U2C510E0 book Page 2 Monday September 12 2005 1 17 PM ...

Page 50: ...el hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Adjust if necessary Every 16000 mi 25000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Adjust synchroni...

Page 51: ...ck operation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for d...

Page 52: ...ts Apply lithium soap based grease all purpose grease lightly 14 Brake and shift ped al pivot shafts Apply lithium soap based grease all purpose grease lightly 15 Sidestand pivot Check operation Apply lithium soap based grease all purpose grease lightly 16 Sidestand switch Check operation and replace if necessary 17 Front fork Check operation and for oil leak age Replace if necessary No ITEM ROUTI...

Page 53: ...er every 16000 mi 25000 km or 24 months Change Change 23 Front and rear brake switches Check operation 24 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thoroughly 25 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 26 Lights signals and switches Check operation A...

Page 54: ...more frequently when riding in unusually wet or dusty areas Hydraulic brake and clutch systems After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cyli...

Page 55: ...could be defective Do not attempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark pl...

Page 56: ... hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the rider seat See page 3 12 3 Start the engine warm it up until the engine oil has reached a nor mal temperature of 60 C 140 F let it continue to idle for ten sec onds and then turn the engine off NOTE To achieve th...

Page 57: ...il may seep out when the engine is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Remove the rider seat See page 3 12 2 Start the engine warm it up for several minutes and then turn it off 3 Place an oil pan under the oil tank to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 5 Place an oil pan under ...

Page 58: ... cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 10 Install the engine oil drain bolts and then tighten them to the spec ified torque 1 Oil filter cartridge 2 Oil filter wrench 1 O ring 1 Oil filter cartridge 2 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torques Engine oil drain bolt A crankcase 43 N...

Page 59: ...no foreign mate rial enters the crankcase 14 Install the engine oil filler cap 15 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 16 Turn the engine off and then check the oil level and correct it if necessary 17 Install the rider seat EAU20051 Transfer case oil The transfer case ...

Page 60: ...ould mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the pe...

Page 61: ...ift Securely pack your heavi est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER LOAD YOUR VEHICLE Make sure that the total weight of the cargo rid er passenger and accessories cowling saddlebags etc if ap proved for this model does not ex ceed the...

Page 62: ...ss tires with valves WARNING EWA10480 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motor cycle cannot be guaranteed After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd Always make sure that the valve caps are securely installed to prevent air pressure leakage Use only the tire v...

Page 63: ...the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics ...

Page 64: ... clutch sys tem If there is air in the hydraulic system have a Yamaha dealer bleed the system before operating the motor cycle EAU22270 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nu...

Page 65: ...ck the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads as ...

Page 66: ...f each reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance Be careful that water does not en ter the brake or clutch fluid reser voir when refill...

Page 67: ...cified in the periodic maintenance and lubri cation chart EAU38410 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole NOTE The marks near the drive belt check hole are 5 0 mm 0 2 in apart 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 lbf applied to the belt with a be...

Page 68: ...ith cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU23131 Checking and lubricating the brake and shift pedals The operat...

Page 69: ...ver The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose grease Recommended lubricant Lithium soap based grease all pur pose grease U2C510E0 book Page 22 Monday September 12 2005 1 17 PM ...

Page 70: ...g the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a ...

Page 71: ...must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamah...

Page 72: ...contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep spark...

Page 73: ... con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your ba...

Page 74: ...urn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Auxiliary DC connector fuse 3 Signaling system fuse 4 Ignition fuse 5 Backup fuse for odometer and clock 6 ECU fuse 7 Headlight fuse 8 Taillight fuse 9 Spare fuse Specified fuses Main fuse 50 0 A Headlight fuse 20 0 A Signalin...

Page 75: ... page 3 15 2 Remove the main switch steering lock cover by removing the bolts 3 Disconnect the coupler shown 4 Remove the headlight unit by re moving the screws To replace the high beam headlight bulb 1 Remove the headlight bulb holder cover by turning it counterclock wise 1 Low beam headlight bulb 2 High beam headlight bulb 1 Bolt 2 Main switch steering lock cover 1 Coupler 1 Screw 1 Headlight bu...

Page 76: ...wise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 5 Connect the coupler a...

Page 77: ...ly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 3 Connect the headlight coupler Installing the headlight unit 1 Install the headlight unit by install ing the screws 2 Connect the coupler t...

Page 78: ...terclockwise 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by turning it clock wise and then installing the screw CAUTION ECA11190 Do not overtighten the screw other wise the lens may break EAU24330 License plate light If the license plate light does not come...

Page 79: ...g a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25850 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example ...

Page 80: ...tion Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over qui...

Page 81: ... not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic ...

Page 82: ...g 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed...

Page 83: ...ect your visibility Cleaning the sidebags Water can be harmful to untreated leather Use Yamaha Saddle Soap or another quality brand according to the manufacturer s directions to clean the leather on the sidebags Polish the dry leather with a soft cloth and then treat with Yamaha Mink Oil or another high quality leather protectant for increased water resistance EAU26280 Storage Short term Always st...

Page 84: ... ground the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires fro...

Page 85: ...acement 4 90 L 5 18 US qt 4 31 Imp qt Transfer gear oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 55 L 0 58 US qt 0 48 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 17 0 L 4 49 US gal 3 74 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Fuel injection Manufacturer NIPPON INJECTOR Model quantity ...

Page 86: ...2 50 kgf cm Rear 280 kPa 41 psi 2 80 kgf cm Front wheel Wheel type Cast wheel Rim size 18M C x MT4 00 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type...

Page 87: ...al indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 25 0 A ECU fuse 10 0 A Fuel injection system fuse 15 0 A Auxiliary DC connector fuse 3 0 A Backup fuse 10 0 A U2C510E0 book Page 3 Monday Septe...

Page 88: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and ma...

Page 89: ... is affixed to the frame under the rider seat See page 3 12 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label U2C510E0 book Page 2 Monday September 12 2005 1 17 PM ...

Page 90: ...igation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Trans...

Page 91: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exh...

Page 92: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or ...

Page 93: ...MATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U2C510E0 book Page 6 Monday September 12 2005 1 17 PM ...

Page 94: ...CONSUMER INFORMATION 9 7 9 EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U2C510E0 book Page 7 Monday September 12 2005 1 17 PM ...

Page 95: ...CONSUMER INFORMATION 9 8 9 U2C510E0 book Page 8 Monday September 12 2005 1 17 PM ...

Page 96: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing ph...

Page 97: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U2C510E0 book Page 10 Monday September 12 2005 1 17 PM ...

Page 98: ...abels location of 1 5 License plate light 6 31 Light switch for optional lights 3 8 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Maintenance periodic 6 1 Maintenance record 9 5 Model label 9 2 Multi function meter unit 3 3 N Neutral indicator light 3 2 Noise regulation 9 4 P Parking 5 4 Part locations 2 1 Passenger backrest 3 13 P...

Page 99: ...Valve clearance 6 13 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 25 Wheels 6 16 Windshield 3 15 U2C510E0 book Page 2 Monday September 12 2005 1 17 PM ...

Page 100: ...PRINTED IN JAPAN 2005 09 2 0 2 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD ...

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