CLUTCH
........................................................................................................ 4-33
REMOVING THE CLUTCH ..................................................................... 4-35
REMOVING THE PRIMARY DRIVE GEAR ............................................ 4-35
CHECKING THE FRICTION PLATES..................................................... 4-35
CHECKING THE CLUTCH PLATES ....................................................... 4-36
CHECKING THE CLUTCH SPRINGS..................................................... 4-36
CHECKING THE CLUTCH HOUSING .................................................... 4-36
CHECKING THE CLUTCH BOSS........................................................... 4-37
CHECKING THE PRESSURE PLATE .................................................... 4-37
CHECKING THE CLUTCH BALLS.......................................................... 4-37
CHECKING THE PRIMARY DRIVE GEARS .......................................... 4-37
INSTALLING THE PRIMARY DRIVE GEAR........................................... 4-38
INSTALLING THE CLUTCH.................................................................... 4-38
STARTER CLUTCH AND OIL PUMP
........................................................... 4-42
CHECKING THE STARTER CLUTCH .................................................... 4-44
CHECKING THE OIL PUMP ................................................................... 4-45
SHIFT SHAFT
................................................................................................ 4-47
CHECKING THE SHIFT SHAFT ............................................................. 4-48
CHECKING THE STOPPER LEVER ...................................................... 4-48
INSTALLING THE STOPPER LEVER .................................................... 4-48
INSTALLING THE SHIFT SHAFT ........................................................... 4-48
CRANKCASE
................................................................................................ 4-49
CRANKCASE BEARINGS....................................................................... 4-50
SEPARATING THE CRANKCASE.......................................................... 4-51
CHECKING THE TIMING CHAIN............................................................ 4-51
CHECKING THE BEARINGS AND OIL SEALS...................................... 4-52
CHECKING THE CRANKCASE .............................................................. 4-52
INSTALLING THE BEARINGS................................................................ 4-52
ASSEMBLING THE CRANKCASE.......................................................... 4-53
CRANKSHAFT
.............................................................................................. 4-54
CHECKING THE CRANKSHAFT ............................................................ 4-55
INSTALLING THE CRANKSHAFT .......................................................... 4-55
TRANSMISSION
............................................................................................ 4-56
REMOVING THE TRANSMISSION ........................................................ 4-57
CHECKING THE SHIFT FORK ............................................................... 4-57
CHECKING THE SHIFT DRUM .............................................................. 4-58
CHECKING THE TRANSMISSION ......................................................... 4-58
INSTALLING THE TRANSMISSION ....................................................... 4-59
MIDDLE GEAR
.............................................................................................. 4-60
REMOVING THE MIDDLE DRIVEN SHAFT ........................................... 4-61
CHECKING THE PINION GEARS .......................................................... 4-62
SELECTING MIDDLE DRIVEN GEAR SHIMS ....................................... 4-63
INSTALLING THE MIDDLE DRIVEN SHAFT ......................................... 4-64
MEASURING THE MIDDLE GEAR BACKLASH..................................... 4-66
