Yamaha NEO'S ESS025 2022 Owner'S Manual Download

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Table of contents

Checking the front brake lever

free play .................................... 10-9

Adjusting the rear brake lever

free play .................................... 10-9

Checking the front brake pads

and rear brake shoes ............. 10-10

Checking the brake fluid level..... 10-11
Changing the brake fluid............. 10-12
Checking and lubricating the

cables...................................... 10-12

Checking and lubricating the

accelerator grip ....................... 10-12

Lubricating the front and rear

brake levers............................. 10-13

Checking and lubricating the

centerstand and sidestand ...... 10-13

Checking the front fork ............... 10-14
Checking the steering................. 10-15
Checking the wheel bearings ..... 10-15
12V battery ................................. 10-15
Replacing the fuses .................... 10-17
Vehicle lights .............................. 10-18
Troubleshooting.......................... 10-18
Emergency mode (ESS025)....... 10-23

Care and storage

............................ 11-1

Matte color caution ....................... 11-1
Care.............................................. 11-1
Storage ......................................... 11-4

Specifications

................................ 12-1

Consumer information

.................. 13-1

Identification numbers ..................  13-1
Diagnostic connector....................  13-2
Vehicle data recording .................  13-2

Index

............................................... 14-1

BFM-F8199-E0.book 2 ページ２０２２年２月４日　金曜日　午後４時１１分

Summary of Contents for NEO'S ESS025 2022

Page 1: ...s Safety information Description ESS025 features Smart key system ESS025 Instrument and control functions For your safety pre operation checks Lithium ion battery Operation and important riding points Periodic maintenance and adjustment Care and storage Specifications Consumer information 1 2 3 4 5 6 7 8 9 10 11 12 13 BFM F8199 E0_cover indd 1 2022 02 04 15 57 26 ...

Page 2: ...eclaration of conformity is available at the following internet address https global yamaha motor com eu_doc Frequency band 2402 2480 MHz The maximum radio frequency power Bluetooth 4 2 2 75 dBm 1 88 mW Bluetooth 5 0 2 59 dBm 1 82 mW Manufacturer PT Chao Long Motor Parts Indonesia JL MERANTI 1 BLOK L2 NO 5 6 DELTA SILICON INDUSTRIAL PARK LIPPO CIKARANG BEKASI 17550 INDONESIA Importer YAMAHA MOTOR ...

Page 3: ...declaration of conformity is available at the following internet address https global yamaha motor com eu_doc Frequency band 2 4 GHz The maximum radio frequency power 50 12 mW Manufacturer YAMAHA MOTOR CO LTD 2500 Shingai Iwata Shizuoka 438 8501 Japan Importer YAMAHA MOTOR EUROPE N V BRANCH UK Units A2 A3 Kingswey Business Park Forsyth Road Woking Surrey GU21 5SA United Kingdom BFM F8199 E0 book 1...

Page 4: ... the following internet address http www mitsubishielectric com bu automotive doc re html Smart Unit Operation frequency 125 kHz Maximum output power 117 dBuV m at 10 meters Hand Unit Operation frequency 433 92 kHz Maximum output power 10 mW Manufacturer MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS 840 Chiyoda machi Himeji Hyogo 670 8677 Japan Importer YAMAHA MOTOR EUROPE N V Koolhovenlaan 101 111...

Page 5: ...he following internet address http www mitsubishielectric com bu automotive doc ukgb html Smart Unit Operation frequency 125 kHz Maximum output power 117 dBuV m at 10 meters Hand Unit Operation frequency 433 92 kHz Maximum output power 10 mW Manufacturer MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS 840 Chiyoda machi Himeji Hyogo 670 8677 Japan Importer YAMAHA MOTOR EUROPE N V BRANCH UK Units A2 A3...

Page 6: ...the many tips given in this manual will help keep your electric vehicle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent produc...

Page 7: ...otential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNIN...

Page 8: ... MANUAL 2022 by Yamaha Motor Vietnam Co Ltd 1st edition December 2021 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Vietnam Co Ltd is expressly prohibited Printed in Vietnam BFM F8199 E0 book 2 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 9: ...5 6 Main switch 5 7 Instrument and control functions 6 1 Main switch steering lock ESS025 sharing model 6 1 Keyhole shutter ESS025 sharing model 6 2 Indicator lights and warning lights 6 3 Multi function display 6 4 Handlebar switches 6 7 Front brake lever 6 8 Rear brake lever 6 8 Seat 6 9 Helmet holders 6 9 Storage compartments 6 10 Luggage hook 6 11 Power outlet 6 12 Sidestand 6 12 For your safe...

Page 10: ... and rear brake levers 10 13 Checking and lubricating the centerstand and sidestand 10 13 Checking the front fork 10 14 Checking the steering 10 15 Checking the wheel bearings 10 15 12V battery 10 15 Replacing the fuses 10 17 Vehicle lights 10 18 Troubleshooting 10 18 Emergency mode ESS025 10 23 Care and storage 11 1 Matte color caution 11 1 Care 11 1 Storage 11 4 Specifications 12 1 Consumer info...

Page 11: ...els on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 5 6 1 2 3 4 BFM F8199 E0 book 1 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 12: ...la fois Presione el botón y el brazo hacia abajo a la vez Drücken den Knopf und den Arm gleichzeitig nach unten Premere il pulsante e il braccio verso il basso contemporaneamente Use only YAMAHA recommended chargers Utilisez uniquement les chargeurs recommandés par YAMAHA Utilizzare solo caricabatterie consigliati da YAMAHA Verwenden Sie nur von YAMAHA empfohlene Ladegeräte Utilice solo cargadores...

Page 13: ...Location of important labels 1 3 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 BFM F8199 E0 book 3 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 14: ...abels 1 4 1 2 3 4 5 6 7 8 9 10 11 12 13 YAMAHA MOTOR CO LTD M o d e l B F M 0 0 T y p e B F M 0 B F M H 2 1 2 A 0 0 L i i o n B a t t e r y 19 2Ah 50 4V 968Wh For UK For EU 1 3 2 BFM F8199 E0 book 4 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 15: ...elf with the following pictograms and read the explanatory text Read the Owner s manual High voltage No open flame Electrical shock hazard No wet hands Do not disassemble Hot surface Improper handling may lead to death or serious injury BFM F8199 E0 book 5 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 16: ...1 12 13 The battery charger should be sorted for environmental friendly recycling Do not dispose as household waste Classϩequipment No wet lithium ion battery Time lag fuse link Do not shock lithium ion battery BFM F8199 E0 book 6 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 17: ...eases the possibility of an accident or equipment damage See page 7 1 for a list of pre operation checks This vehicle is designed to carry the operator and a passenger The failure of motorists to detect and recognize other vehicles in traffic is the predominating cause of vehicle accidents Many acci dents have been caused by an au tomobile driver who did not see the other vehicle Making yourself c...

Page 18: ...safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket substantial shoes trousers gloves etc is ef fective in preventing or reducing abrasions or lacerations Never wear ...

Page 19: ...s for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessories and Modifications While you may find aftermarket prod ucts s...

Page 20: ... The tires and rims that came with your vehicle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate See page 10 6 for tire specifications and more information on replacing your tires Transporting the Electric Vehicle Be sure to observe following instruc tions before ...

Page 21: ...hicle up right otherwise it could slide out from under you The brake pads or linings could get wet when you wash the vehicle After washing the vehicle check the brakes before riding Always wear a helmet gloves trousers tapered around the cuff and ankle so they do not flap and a brightly colored jacket Do not carry too much luggage on the vehicle An overloaded vehicle is unstable Use a strong cord ...

Page 22: ...3 1 1 2 3 4 5 6 7 8 9 10 11 12 13 Description EAU10411 Left view 1 2 3 1 Headlight page 10 18 2 Fuses page 10 17 3 12V battery page 10 15 BFM F8199 E0 book 1 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 23: ...13 EAU10421 Right view 1 4 5 2 3 6 1 Brake tail light 2 Rear storage compartment page 6 10 3 Tool kit page 10 2 4 Front storage compartment page 6 10 5 Power outlet page 6 12 6 Luggage hook page 6 11 BFM F8199 E0 book 2 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 24: ... Rear brake lever page 6 8 2 Left handlebar switches page 6 7 3 Multi function display page 6 4 4 Front brake fluid reservoir page 10 11 5 Right handlebar switches page 6 7 6 Front brake lever page 6 8 7 Accelerator grip page 10 6 8 Main switch page 6 1 5 7 BFM F8199 E0 book 3 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 25: ... 9 10 11 12 13 EAU98330 Battery charger lithium ion battery 4 5 2 1 3 1 Battery charger 2 Battery charger indicator light 3 Lithium ion battery 4 Button 5 Lithium ion battery level meter BFM F8199 E0 book 4 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 26: ... 8 9 10 11 12 13 EAU97510 High voltage components 1 2 3 4 5 6 1 Motor 2 Motor control unit MCU 3 High voltage wiring orange colored 4 DC DC converter 5 Relay unit 6 Lithium ion battery BFM F8199 E0 book 5 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 27: ...hed to the high voltage components WARNING EWA22040 Never push pull the high voltage components or orange colored high voltage wiring as this may cause electric shock and serious in jury Do not touch the electrical wir ing WARNING EWA21801 In the event of a road accident be sure to observe the following Never touch the high voltage components or the orange col ored high voltage wiring if they are ...

Page 28: ...icle will auto matically switch to using the sec ond lithium ion battery even if the vehicle is driving or has stopped The battery charge levels are dis played on the multi function dis play as shown TIP Even if some capacity remains in the first lithium ion battery if it is in the limited output status due to high or low temperature or if an ab normality occurs the vehicle might change to using t...

Page 29: ...e to charge the 12V battery If this happens and the lithium ion battery charger is plugged in the charger may enter standby mode for a maximum of 30 minutes See 8 11 for more information on the charger standby mode EAU96403 Traveling distance The traveling distance on a single charge depends on the riding style and overall conditions Riding mode frequent starting and stopping total vehicle weight ...

Page 30: ...perature of EV system becomes higher than the specified tem perature HOT will appear on the in formation display And when the temperature becomes lower COLD will appear TIP If the lithium ion battery becomes too hot or cold the lithium ion battery level meter may also flash Limited output indicator light on When the limited output indicator light on with HOT or COLD on the in formation display the...

Page 31: ...0 C EAU96394 Regenerative brake The regenerative brake produces a braking effect similar to the engine brake on a conventional combustion engine for smooth deceleration of the vehicle When slowing down and no ac celeration is applied the rotational power of the rear wheel is regenerated and supplied to the lithium ion battery WARNING EWA21512 The regenerative brake is not a substitute for appropri...

Page 32: ...via the following indicators To check the lithium ion battery level push the button on the lithium ion battery Remaining battery level Lithium ion battery level meter on the multi function display Lithium ion battery level meter on the battery Indicator light Current status 100 81 The vehicle can be operated 80 61 60 41 BFM F8199 E0 book 6 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 33: ...on When this light comes on the output of EV system is restricted TIP If the lithium ion battery has deteriorated the output may be limited even if the remaining level exceeds 15 Remaining battery level Lithium ion battery level meter on the multi function display Lithium ion battery level meter on the battery Indicator light Current status BFM F8199 E0 book 7 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 34: ... as soon as possible and charge the lithium ion battery 0 If the lithium ion battery level meter is flashing the vehicle cannot be driven Remaining battery level Lithium ion battery level meter on the multi function display Lithium ion battery level meter on the battery Indicator light Current status BFM F8199 E0 book 8 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 35: ...attery level while the vehicle is in storage If the battery level drops to the last segment re charge the lithium ion battery until 3 segments of the lithium ion bat tery level meter are shown NOTICE ECA28170 If the lithium ion battery is complete ly discharged recharging will not be possible and the lithium ion battery will not be usable Lithium ion battery degradation EAU96363 CCU Communication ...

Page 36: ... with the MyRide App 5 When pairing is complete the App connect icon will come on TIP Once paired the smartphone is registered in the CCU The next time the vehicle is turned on and the MyRide App is active the con nection will be automatically exe cuted Only one smartphone can be con nected to the CCU at a time If more than one phone has been registered in the CCU then the first phone within reach...

Page 37: ... tion of such devices when close by If you have an electric medical device consult a doctor or the device manufacturer before us ing this vehicle NOTICE ECA24080 The smart key system uses weak ra dio waves The smart key system may not work in the following situa tions The smart key is placed in a lo cation exposed to strong radio waves or other electromagnetic noise There are facilities nearby tha...

Page 38: ...ays after the vehicle was last used the answer back function is dis abled In this situation simply push the main switch knob to turn the smart key system back on EAU76453 Operating range of the smart key system The approximate operating range of the smart key system is shown below If the smart key is turned off the vehicle will not recognize the smart key even if it is within operating range If th...

Page 39: ...mber are both lost or damaged the entire smart key sys tem will need to be replaced To pre vent this it is recommended that you write down the identification number in case the identification number card is lost NOTICE ECA21573 The smart key has precision elec tronic components Observe the fol lowing precautions to prevent possible malfunction or damage Do not place or store the smart key in a sto...

Page 40: ...eck the vehicle battery and then have a Yamaha dealer check the vehicle If the smart key continually re ceives radio waves the smart key battery will discharge quickly For example when placed in the vicin ity of electrical products such as televisions radios or computers You can register up to six smart keys for the same vehicle See a Yamaha dealer regarding spare smart keys If a smart key is lost...

Page 41: ...l sound twice This fea ture is convenient for locating your ve hicle in a parking lot and other areas Operating range of the answer back function The approximate operating range of the answer back function is as shown As the smart key system uses weak ra dio waves the operating range may be affected by the surrounding environ ment To turn the answer back beeper on or off The beeper which sounds wh...

Page 42: ...xpose Hand Unit to exces sive heat such as sunshine fire or the like Do not ingest the battery Chemical Burn Hazard This product contains a coin button cell battery If the coin button cell battery is swallowed it can cause severe internal burns in just 2 hours and can lead to death Keep new and used batteries away from chil dren If the battery compartment does not close securely stop using the pro...

Page 43: ...al regulations 3 Note the polarity of the battery and install it with the side facing downwards as shown 4 Gently snap the smart key case closed EAU97281 Main switch The main switch is used to turn the ve hicle power on off lock unlock the steering and open the seat and the charging plug lid After pushing the 1 Battery smart key 1 Specified battery CR2032 1 Battery smart key 1 1 Main switch knob 1...

Page 44: ...nd then operate the main switch The main switch positions are de scribed below EAU96711 ON All electrical circuits are supplied with power To turn the vehicle power on 1 Turn the smart key on and bring it within operating range 2 Push the main switch knob and the smart key indicator light will come on for approximately 4 seconds 3 While the smart key system indica tor light is on turn the main swi...

Page 45: ... position TIP Make sure that the seat is securely closed before starting off The seat can also be opened with the mechanical key See page 6 10 Open position reminder To prevent you from accidentally leav ing the vehicle unlocked by walking away with the main switch still in the OPEN position the smart key system beeper will sound under the following conditions When the main switch has been in the ...

Page 46: ...the main switch knob 3 While the smart key system indica tor light is on push and turn the main switch to TIP If the steering will not lock try turning the handlebar back to the right slightly To unlock the steering 1 With the smart key turned on and within operating range push the main switch knob 2 While the smart key system indica tor light is on push and turn the main switch to the desired pos...

Page 47: ...battery and 12V battery discharge do not leave the key in the ON position without the EV sys tem starting EAU10664 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU97670 LOCK The steering is locked and al...

Page 48: ...ehicle turns over and af ter placing it upright ensure that there is no fuel leakage If fuel is leaking have a Yamaha dealer check the vehicle EAU97321 Keyhole shutter ESS025 sharing model To open the keyhole shutter Insert the shutter key into the keyhole shutter receptacle as shown and then turn the key to the right to open the key hole shutter To close the keyhole shutter Press the PUSH SHUT bu...

Page 49: ...t will be off If there is an error in the smart key sys tem the indicator light will flash The in dicator light will also flash when communication between the vehicle and smart key takes place and when certain smart key system operations are carried out EAUT4483 Run indicator light When the vehicle can be driven and ready to run will come on When the light is not lit the vehicle cannot be driven E...

Page 50: ...lti function display The multi function display is equipped with the following speedometer information display two lithium ion battery level meters charging indicator drive mode display App connect icon incoming notification icon incoming call notification icon TIP Be sure to turn the main switch on be fore using the select button EAUN3051 App Connect icon This icon comes on when CCU and smartphon...

Page 51: ...ther side of the multi function display According to which battery is being used the arrow marks will be dis played around the battery number TIP For more details on the lithium ion bat tery level meters see page 4 6 EAU98211 Information display The information display contains clock odometer trip meter charging status display shown when charging vehicle status messages Press the select button to ...

Page 52: ...ction to pro tect EV system See page 4 4 COLD The lithium ion battery tempera ture is low OLD The lithium ion battery capacity has degraded and it needs to be replaced EAU96541 Drive mode display Displays the current drive mode When the vehicle is in the ECO mode the ECO icon will be displayed For more details on the drive modes see page 4 4 To switch the drive modes see page 6 8 EAU96550 Incoming...

Page 53: ...beam only the right headlight comes on When the switch is set to high beam both headlights come on EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position 1 Dimmer switch 2 Turn ...

Page 54: ...on on the drive mode EAU98231 Run switch RUN With the sidestand up push this switch while applying the front or rear brake to enter run mode and the run indicator light will come on See page 9 2 for starting instructions prior to starting off EAU97100 Front brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever toward the accelerato...

Page 55: ...e seat NOTICE ECA24020 Make sure that the keyhole cover is installed when the mechanical key is not being used To close the seat Push the rear of the seat down to lock it in place TIP Make sure that the seat is properly se cured before riding EAU37482 Helmet holders The helmet holders are located under the seat To secure a helmet to a helmet holder 1 Open the seat See page 6 9 2 Attach a helmet to...

Page 56: ...e Rear storage compartment To open the rear storage compartment turn the main switch to OPEN and then press the SEAT button TIP Do not leave your vehicle unattended with the seat open NOTICE ECA28091 Keep the following points in mind when using the storage compart ment Since the storage compartment accumulates heat when ex posed to the sun and or the EV system heat do not store any thing susceptib...

Page 57: ...oning material Do not put a bottle or a canteen with liquid into the storage com partment WARNING EWA20960 Do not exceed the load limit of 1 5 kg 3 3 lb for the front stor age compartment Do not exceed the load limit of 3 kg 6 6 lb for the rear storage compartment Do not exceed the maximum load of 172 kg 379 lb for the ve hicle EAU61380 Luggage hook To use the luggage hook pull it out as shown To ...

Page 58: ... and disconnect it from the power outlet and then install the cap WARNING EWAN0050 To prevent electrical shock or short circuiting install the cap when the power outlet is not in use EAU96800 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch cuts off power to the EV sys...

Page 59: ... ITEM CHECKS PAGE Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage 10 10 10 11 Rear brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 10 9 10 10 Co...

Page 60: ... screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check if the EV system turns off when the sidestand is lowered Otherwise have Yamaha dealer check the vehicle 6 12 ITEM CHECKS PAGE BFM F8199 E0 book 2 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 61: ...et Never handle the power plug charging plug or touch the bat tery charger contacts with wet hands This could result in elec tric shock Do not touch the battery char ger contacts with metallic ob jects Do not allow foreign material to cause short circuit of the contacts This could result in electric shock fire or dam age the battery charger Never disassemble or modify the battery charger This coul...

Page 62: ...harger reaches 40 70 C 104 158 F during charging touching it could result in burns If the power cable and or plug is damaged stop using the battery charger and have it inspected at a Yamaha dealer Do not move the vehicle while the battery charger is connect ed Doing so could cause the damage to the battery charger power cable or plug Handle the power cable and plug with care Connecting the battery...

Page 63: ... strong impacts or repetitive shocks during transport This could lead to an electric shock or fire Do not use a damaged lithi um ion battery If a lithium ion battery has been dropped or damaged due to im pact do NOT use it as there is a risk of electric shock or fire Have a Yamaha dealer check the lithium ion battery before using it again EAU96454 Charging the lithium ion battery Appropriate charg...

Page 64: ...y from the television or radio WARNING EWA21471 If a problem occurs during charging remove the power plug of the battery charger from the socket and wait for the lithium ion battery and or the battery charger to cool WARNING EWA21892 Before charging make sure that dust dirt mud oil water etc do not stick to the charging plug If this is the case wipe the parts clean with a dry rag Do not touch it w...

Page 65: ...f the lithi um ion battery is low wait until the battery temperature has ris en to the ambient and proper temperature Do not warm up the battery forcefully by placing it near a heater etc Do not use the lithium ion bat tery for any other purpose than this vehicle It cannot be used as an emergency power supply nor as a portable power supply EAU96448 Charging procedure WARNING EWA21740 Before pluggi...

Page 66: ...dust or water could build up on the connector leading to a malfunction 6 Insert the charging plug into the charging connector Charging will start automatically when it is prop erly connected TIP Insert the charging plug with the mark facing up 7 Remove the grommet and pass the charging cable through the guide 1 Charging plug 2 Battery charger 3 Power plug 4 Battery charger indicator light 1 Seat 2...

Page 67: ...function display See Checking the charging status of the lithium ion battery on page 8 11 TIP If turning on the main switch of the ve hicle you can check the charging sta tus with the lithium ion battery level meter and charging status display Af ter checking it turn off the main switch WARNING EWA21560 If the battery charger emits abnor mal noises foul odors or smoke im mediately unplug the power...

Page 68: ...f the ve hicle 2 Place the vehicle on the center stand 3 Open the seat 4 Press the button to open the arm TIP While pressing down on the arm press the button 5 Remove the lithium ion battery from the vehicle WARNING EWA21572 Make sure that the main switch is turned off before removing the lithium ion battery When removing the battery support it with both hands so that it does not drop TIP Hold the...

Page 69: ...o not place the battery charger on the lithium ion battery The battery may be come hot and may go into charging standby mode WARNING EWA21580 If the battery charger emits abnor mal noises foul odors or smoke im mediately unplug the power plug and have it inspected at your dealer 10 When charging is complete the green light on the battery charger and the lithium ion battery level meter will go off ...

Page 70: ...en the bottom of lithium ion battery level meter on the battery flashes the approximate charging time until the bat tery is fully charged will be as follows TIP The charging time varies depend ing on the battery s internal tem perature If charging after a long period of disuse the charging time will be lengthened depending on the bat tery status The charging time does not in clude the charging sta...

Page 71: ...function display the lithium ion battery must be mounted on the vehicle and the main switch must be turned ON The lithium ion battery level meter on the lithium ion battery and the battery charger indicator light come on automatically when the charger is connected TIP After checking the charging status of the battery turn the main switch to OFF If the battery charger indicator light does not come ...

Page 72: ...ttery charger indicator light comes on in green when charging is normal Charging progress is represented by the flashing segment on the lithium ion battery level meter As charging progresses the segments will increase one by one Charging output is limited Flashing Green Once a second When the battery charger gets hot the battery charger indicator light will flash green to let you know that the cha...

Page 73: ...rts and the battery charger indicator light comes on in green Depending on the temperature of the battery the limited output indicator light and EV system warning light of the multi function display may come on Completed OFF OFF Full will appear on the information display When charging is complete the battery charger indicator light and the lithium ion battery level meter on the battery will turn ...

Page 74: ...ly In addition the EV system warning light on the multi function display and the entire lithium ion battery level meter on the multi function display flashes Make sure that the charging operation is performed correctly If a malfunction still occurs even if the charging operation is performed correctly an error has occurred during charging Have a Yamaha dealer check the vehicle Current status Batte...

Page 75: ... time and usage The rate of capacity degra dation varies based on the usage con ditions TIP It is not necessary to use up the battery before charging Storing the vehicle in an extremely hot or cold place could degrade the lithium ion battery capacity more quickly Even if the lithium ion battery is not used it discharges and degrades gradually over time Recycling the battery Lithium ion batteries c...

Page 76: ...9 2 Ah Typ 20 Ah Number of battery cells 112 14 series 8 parallel Battery Charger Product information Type BFM HC2A1 Manufacturer YAMAHA MOTOR CO LTD 2500 Shingai Iwata Shizuoka 438 8501 Japan Importer EU YAMAHA MOTOR EUROPE N V Koolhovenlaan 101 1119 NC Schiphol Rijk 1117 ZN Schiphol the netherlands Importer UK YAMAHA MOTOR EUROPE N V BRANCH UK Units A2 A3 Kingswey Business Park Forsyth Road Woki...

Page 77: ...hicle is equipped with the self diagnostic function When the vehicle power is turned on all of the indicators and warning lights come on for few seconds Do not start the EV system if the EV system warning light remains on NOTICE ECA24110 If a warning or indicator light does not work as described above have a Yamaha dealer check the vehicle 2 After the self diagnostic is com plete PUSH will flash o...

Page 78: ...ress the run switch only after the vehicle has stopped The EV sys tem cannot enter run mode while in motion 5 Check the lithium ion battery level meter to make sure that the re maining charge is sufficient See page 4 6 for more information about the charge level EAU97970 Starting off 1 Check that the run indicator light comes on 2 Switch a turn signal on 3 Check for oncoming traffic and then slowl...

Page 79: ...ccelerator completely 2 Apply both front and rear brakes simultaneously while gradually in creasing the pressure EAU97613 Parking When parking turn the vehicle s power off and place it on the sidestand or cen terstand When parking the vehicle turn the main switch to OFF or LOCK to turn off the EV system to prevent the batteries from running out Then take the smart key with you and leave the vehicl...

Page 80: ...FF or Otherwise the lithium ion bat tery may discharge The sidestand alarm beeper can be set to not activate Please con tact your Yamaha dealer WARNING EWA21610 Since some components of the EV system can become very hot park in a place where pe destrians or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn Do not park ne...

Page 81: ...the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA21391 Turn off the EV system when per forming maintenance unless other wise specified A running motor has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the EV system while servicing can lead to eye injury burns or fire WARNING...

Page 82: ... in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 1 1 BFM F8199 E0 book 2 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 83: ...TEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi 1 Diagnostic system check Perform inspection using Yamaha diagnostic tool Check the error codes 2 12V battery Check voltage Charge if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Chec...

Page 84: ...brake lever pivot shaft Lubricate with lithium soap based grease 13 Sidestand centerstand Check operation Lubricate with lithium soap based grease 14 Sidestand switch Check operation and replace if necessary 15 Front fork Check operation and for oil leakage Replace if necessary 16 Shock absorber assembly Check operation and for oil leakage Replace if necessary 17 Front and rear brake switches Chec...

Page 85: ...ry four years and if cracked or damaged 19 Accelerator Check operation Check accelerator grip free play and adjust it if necessary Lubricate accelerator housing tube guides 20 Lights signals and switches Check operation Adjust headlight beam 21 Motor noise Check for irregular noise coming from the motor Replace if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600...

Page 86: ... im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 N...

Page 87: ...le with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal character...

Page 88: ...en ter line of the wheel If the tire air valve becomes misaligned do not twist it back to its original position by yourself Otherwise leakage may occur Have a Yamaha dealer inspect the valve After extensive tests only the tires list ed below have been approved for this model by Yamaha EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following...

Page 89: ...hicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU22172 Adjusting the rear brake lever free play Measure the rear brake lever free play as shown Periodically check the brake lever free play and if necessary adjust it as fol lows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in dire...

Page 90: ...eck the position of the wear indicator while applying the brake If a brake pad has worn to the point that the wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22541 Rear brake shoes The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to dis assemble the brake To check the brake shoe wear c...

Page 91: ...k age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Brake fluid may damage painted sur faces or plastic parts Always clean up spilled fluid...

Page 92: ... ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe condi tions EWA10712 EAU97150 Checking and lubricating the accelerat...

Page 93: ...and The operation of the centerstand and sidestand should be checked before each ride and the pivots and met al to metal contact surfaces should be lubricated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in ...

Page 94: ...eck the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly NOTICE ECA10591 If any damage is found or the front fork does n...

Page 95: ...the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer...

Page 96: ...osive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the...

Page 97: ...its are located under the battery cover See page 10 15 If a fuse is blown replace it as follows 1 Turn off the electrical circuit in question and then turn off the main switch 2 Remove the lithium ion battery 3 Remove the under cover and bat tery cover by removing the screws 4 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage...

Page 98: ...s on See The EV system warn ing light is turned on The lithium ion battery level is low See page 4 6 If you are still not able to enter run mode after checking the above items have the vehicle inspected by a Yamaha dealer The vehicle does not start off Is the vehicle is run mode run indicator light is turned on The vehicle cannot be ridden unless it is run mode After checking the above try startin...

Page 99: ...1 Is the lithium ion battery sufficient ly charged If the remaining charge is insuffi cient charge the battery before continuing to ride 2 Is HOT displayed on the informa tion display with the limited output indicator light on and the run indicator light off The temperature protection func tion has been activated Turn the vehicle power off and allow the ve hicle to cool down WARNING EWA21710 When ...

Page 100: ...pty then there is connection error between the lithium ion battery and the vehicle Have a Yamaha dealer inspect the vehicle The lithium ion battery level meter appears full and is flashing Twice a second There may be a problem with the lithi um ion battery Please check the status of the lithium ion battery The battery charger indicator light is flashing Once a second while charging This is not mal...

Page 101: ...thium ion battery charging has been stopped In this case disconnect the charger and resume charging when the lithium ion battery temperature re duces to within the normal range If this occurs while lithium ion battery temperatures appear to be within the normal range have a Yamaha dealer inspect the vehicle Each segment 1st 3rd and 5th 2nd and 4th on the lithium ion bat tery level meter is flashin...

Page 102: ...alfunction ing and the protection function is acti vated making the lithium ion battery unusable Please have the battery replaced by a Yamaha dealer OLD is shown on the information display The lithium ion battery has reached the end of its service life Have a Yamaha dealer replace the bat tery EAU97171 Smart key system troubleshooting ESS025 Please check the following items when the smart key syst...

Page 103: ... emergen cy mode 1 Stop the vehicle in a safe place and turn the main switch to OFF 2 Push the main switch knob for 5 seconds until the smart key sys tem indicator light flashes once then release it Repeat two more times The smart key system indi cator light will come on for 3 sec onds to indicate the transition to emergency mode 3 After the smart key system indica tor light goes off input the ide...

Page 104: ...he correct identifica tion number was entered TIP When one of the following situations applies emergency mode will be termi nated and the smart key system indica tor light will flash quickly for 3 seconds In this case start over again from step 2 When there are no knob opera tions for 10 seconds during the identification number input pro cess When the smart key system indi cator light is allowed t...

Page 105: ...ay be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical ...

Page 106: ...circuit 1 Rinse off any degreaser and spray down the vehicle with a garden hose Use only enough pressure to do the job Avoid spraying water directly into the instrument panel breather hose and other inner ar eas such as underseat storage compartments 2 Wash the vehicle with a quality au tomotive type detergent mixed with cool water and a soft clean towel or sponge Use an old tooth brush or plastic...

Page 107: ...ve wax or use a detail spray for the vehicle 8 When finished cleaning start the EV system for several minutes to help dry any remaining moisture 9 If the headlight lens has fogged up start the EV system and turn on the headlight to help remove the moisture 10 Let the vehicle dry completely be fore storing or covering it NOTICE ECA26320 Do not apply wax to rubber or unpainted plastic parts Do not u...

Page 108: ...f the lith ium ion battery follow the instructions see page 4 9 TIP If the remaining lithium ion battery capacity is low charge the battery To extend the battery life it is rec ommended to store the battery with the lithium ion battery level meter showing 2 3 segments Do not store the battery with the battery charge indicator below the last segment i e with a remaining battery capacity of less tha...

Page 109: ...th and store it in a temperate location between 0 30 C 32 90 F See page 10 15 for more informa tion on charging and storing the 12V battery Remove the 12V battery and fully charge it or connect the mainte nance charger to it to ensure an appropriate charging status of the battery If the vehicle will not be used for a long time two months or more check the remaining lithium ion battery capacity eve...

Page 110: ...urer model MAXXIS MA EVF Rear tire Type Tubeless Size 130 70 13M C 63P Manufacturer model MAXXIS MA EVR Loading Maximum load 172 kg 379 lb Total weight of rider passenger cargo and accessories Front brake Type Hydraulic single disc brake Rear brake Type Mechanical leading trailing drum brake Front suspension Type Telescopic fork Rear suspension Type Swingarm Main battery Type Lithium ion battery M...

Page 111: ... from a Yamaha dealer VEHICLE IDENTIFICATION NUM BER EV SYSTEM SERIAL NUMBER MODEL LABEL INFORMATION EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU96060 EV system serial number The EV system serial nu...

Page 112: ... purpos es Although the sensors and recorded data will vary by model the main data points are vehicle status and EV sys tem performance data This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Vehicle data uploaded will be handled appropriately according to the following Privacy Polic...

Page 113: ...re the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner BFM F8199 E0 book 3 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 114: ...rake lever free play checking 10 9 Front fork checking 10 14 Fuses replacing 10 17 H Handlebar switches 6 7 Helmet holders 6 9 High beam indicator light 6 3 Horn switch 6 8 I Identification numbers 13 1 Incoming call notification icon 6 6 Incoming notification icon 6 6 Indicator lights and warning lights 6 3 Information display 6 5 K Key handling of smart and mechanical keys 5 3 Keyhole shutter ES...

Page 115: ...Speedometer 6 5 Starting off 9 2 Steering checking 10 15 Storage 11 4 Storage compartments 6 10 T Temperature warning function to protect EV system 4 4 Tires 10 6 Tool kit 10 2 Traveling distance 4 3 Troubleshooting 10 18 Turn signal indicator light 6 3 Turn signal switch 6 7 V Vehicle identification number 13 1 Vehicle lights 10 18 W Wheel bearings checking 10 15 Wheels 10 8 BFM F8199 E0 book 2 ペ...

Page 116: ...BFM F8199 E0 book 3 ページ２０２２年２月４日金曜日午後４時１１分 ...

Page 117: ...BFM F8199 E0_cover indd 3 2022 02 04 15 57 27 ...

Page 118: ...Original instructions PRINTED IN VIETNAM 2022 02 BFM F8199 E0_cover indd 4 2022 02 04 15 57 27 ...

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Yamaha NEO'S ESS025 2022, Owner'S Manual

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