FUEL INJECTION SYSTEM
8-35
EAS30505
ECU SELF-DIAGNOSTIC FUNCTION
The ECU is equipped with a self-diagnostic function in order to ensure that the fuel injection system is
operating normally. If this function detects a malfunction in the system, it immediately operates the en-
gine under substitute characteristics and illuminates the engine trouble warning light to alert the rider
that a malfunction has occurred in the system. Once a malfunction has been detected, a fault code
number is stored in the memory of the ECU.
Checking the engine trouble warning light
The engine trouble warning light comes on for around 2 seconds after the main switch has been set to
“ON”. If the warning light does not come on, the warning light (LED) may be defective.
ECU detects an abnormal signal from a sensor
If the ECU detects an abnormal signal from a sensor while the vehicle is being driven, the ECU illumi-
nates the engine trouble warning light and provides the engine with alternate operating instructions that
are appropriate for the type of malfunction.
When an abnormal signal is received from a sensor, the ECU processes the specified values that are
programmed for each sensor in order to provide the engine with alternate operating instructions that
enable the engine to continue operating or stop operating, depending on the conditions.
EAS30506
TROUBLESHOOTING METHOD
The engine operation is not normal and the engine trouble warning light comes on.
1. Check:
•
Fault code number
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a. Check the fault code numbers that have a condition of “Detected” using the Yamaha diagnostic tool.
b. Identify the faulty system with the fault code number.
c. Identify the probable cause of the malfunction.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
2. Check and repair the probable cause of the malfunction.
3. Perform the reinstatement action for the fuel injection system.
Refer to “Confirmation of service completion” in the appropriate table in “TROUBLESHOOTING DE-
TAILS (FAULT CODE)” on page 8-37.
TIP
•
If another fault code number is displayed, repeat steps (1) to (3) until no fault code number is dis-
played.
•
Turning the main switch to “OFF” will not erase the malfunction history.
The engine operation is not normal, but the engine trouble warning light does not come on.
1. Check the operation of the following sensors and actuators in the diagnostic mode. Refer to “DIAG-
NOSTIC CODE: SENSOR OPERATION TABLE” on page 9-16 and “DIAGNOSTIC CODE: ACTU-
ATOR OPERATION TABLE” on page 9-19.
Fault code No.
No fault code No.
Check and repair. Refer to “TROUBLESHOOTING
DETAILS (FAULT CODE)” on page 8-37.
Monitor the operation of the sensors and actuators in
the diagnostic mode. Refer to “TROUBLESHOOT-
ING DETAILS (FAULT CODE)” on page 8-37 and
“SELF-DIAGNOSTIC FUNCTION AND DIAGNOS-
Check and repair.
Summary of Contents for MT 10 2016
Page 1: ...2016 SERVICE MANUAL MTN1000 MTN1000G B67 28197 E0 ...
Page 2: ......
Page 8: ......
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 Crankcase and cylinder right side view ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 Timing chain cover and oil pipe right side view ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 Oil pump and oil cooler bottom view ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 Camshaft and balancer shaft top view ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 Crankshaft rear view ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 Crankshaft and transmission top view ...
Page 80: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Page 84: ...CABLE ROUTING 2 39 EAS20021 CABLE ROUTING Handlebar front view ...
Page 86: ...CABLE ROUTING 2 41 Headlight front view ...
Page 88: ...CABLE ROUTING 2 43 Radiator cover right side view ...
Page 90: ...CABLE ROUTING 2 45 Clutch cable and O2 sensor lead right side view ...
Page 92: ...CABLE ROUTING 2 47 Electrical components tray left side view ...
Page 94: ...CABLE ROUTING 2 49 ECU Engine Control Unit left side view ...
Page 96: ...CABLE ROUTING 2 51 Handlebar top view ...
Page 98: ...CABLE ROUTING 2 53 Frame top view ...
Page 100: ...CABLE ROUTING 2 55 Frame top view ...
Page 102: ...CABLE ROUTING 2 57 Frame top view ...
Page 104: ...CABLE ROUTING 2 59 Rear fender top view ...
Page 106: ...CABLE ROUTING 2 61 Rear fender left side view ...
Page 108: ...CABLE ROUTING 2 63 Rear brake hose right side view ...
Page 110: ...CABLE ROUTING 2 65 Front brake hose left side view ...
Page 112: ...CABLE ROUTING 2 67 Front brake hose left side view ...
Page 114: ...CABLE ROUTING 2 69 Hydraulic unit assembly top and left side view ...
Page 116: ...CABLE ROUTING 2 71 Fuel tank bottom and left side view ...
Page 118: ...CABLE ROUTING 2 73 Canister ...
Page 120: ...CABLE ROUTING 2 75 Air filter case and throttle bodies top and left side view ...
Page 122: ...CABLE ROUTING 2 77 Air cut off valve right side view ...
Page 124: ...CABLE ROUTING 2 79 Radiator left side view ...
Page 126: ...CABLE ROUTING 2 81 Radiator right side view ...
Page 128: ...CABLE ROUTING 2 83 Muffler top and left side view ...
Page 130: ...CABLE ROUTING 2 85 ...
Page 183: ...GENERAL CHASSIS 1 4 12 Air scoop bolt 1 5 N m 0 15 kgf m 1 1 lb ft T R 2 1 b b d a a c ...
Page 190: ...GENERAL CHASSIS 2 4 19 TIP Slide the fuel tank rivet in the arrow direction and remove it 1 2 ...
Page 201: ...FRONT WHEEL 4 30 WARNING EWA13500 Make sure the brake hose is routed properly ...
Page 362: ...CONNECTING RODS AND PISTONS 5 79 a ...
Page 378: ...TRANSMISSION 5 95 ...
Page 408: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM ...
Page 414: ...AIR INDUCTION SYSTEM 7 21 ...
Page 418: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM ...
Page 423: ...IGNITION SYSTEM 8 6 ...
Page 424: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM ...
Page 429: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 430: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM ...
Page 433: ...CHARGING SYSTEM 8 16 ...
Page 434: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM ...
Page 437: ...LIGHTING SYSTEM 8 20 ...
Page 438: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM ...
Page 446: ...COOLING SYSTEM 8 29 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM ...
Page 449: ...COOLING SYSTEM 8 32 ...
Page 450: ...FUEL INJECTION SYSTEM 8 33 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM ...
Page 540: ...CRUISE CONTROL SYSTEM 8 123 EAS20087 CRUISE CONTROL SYSTEM EAS30544 CIRCUIT DIAGRAM ...
Page 556: ...FUEL PUMP SYSTEM 8 139 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM ...
Page 559: ...FUEL PUMP SYSTEM 8 142 ...
Page 560: ...IMMOBILIZER SYSTEM 8 143 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM ...
Page 569: ...IMMOBILIZER SYSTEM 8 152 ...
Page 570: ...ABS Anti lock Brake System 8 153 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM ...
Page 572: ...ABS Anti lock Brake System 8 155 EAS30525 ABS COMPONENTS CHART 1 5 6 7 10 9 8 12 1 2 3 4 11 ...
Page 574: ...ABS Anti lock Brake System 8 157 EAS30844 ABS COUPLER LOCATION CHART 2 1 4 3 5 ...
Page 597: ...ABS Anti lock Brake System 8 180 ...
Page 598: ...STEERING DAMPER SYSTEM 8 181 EAS20259 STEERING DAMPER SYSTEM EAS32036 CIRCUIT DIAGRAM ...
Page 603: ...STEERING DAMPER SYSTEM 8 186 ...
Page 606: ...ELECTRICAL COMPONENTS 8 189 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 11 21 ...
Page 626: ...ELECTRICAL COMPONENTS 8 209 ...
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