CABLE ROUTING
2-44
1. Horn lead
2. Main switch lead
3. Clutch cable
4. Front turn signal light lead (right)
5. Intake air temperature sensor
6. Steering damper solenoid lead
7. Coolant reservoir hose
8. Radiator cover
9. Coolant reservoir breather hose
10.Cooling system air bleed hose
11.Clamp
12.Wire harness clamp
13.Handlebar switch lead (right)
14.Clutch switch lead
A. Install the clamp of the handlebar switch lead
(left) and clutch switch lead to the guide.
B. Route the horn lead behind the handlebar
switch lead (left) and clutch switch lead.
C. Route the main switch lead under the handle-
bar switch lead (left) and clutch switch lead.
D. Route the horn lead between the branch of
the left handlebar switch lead and brake hose
clamp toward the rear side of the vehicle past
the left handlebar switch lead and clutch
switch lead. After routing the horn lead, the
lead position is allowed to change due to
turning of the handlebar, etc.
E. Route the handlebar switch lead (left), clutch
switch lead and steering damper solenoid
lead through the hook of the inner panel.
F. Install the clamp of the front turn signal light
lead to the bracket.
G. Route the handlebar switch lead (left/right),
two wire harnesses, clutch switch lead, front
brake light switch lead, front turn signal light
lead and steering damper solenoid lead
through the notched section on the air scoop
stay.
H. Install the resistor of the front turn signal light
(right) to the air scoop stay.
I. White
tape
J. Place the right handlebar switch coupler (2
units), front brake light switch coupler and
front turn signal light coupler (right) inside the
connector cover (bottom). The couplers may
be positioned in any order.
K. Place the left handlebar switch coupler (2
units), clutch switch coupler, and steering
damper solenoid coupler inside the connec-
tor cover (top). The coupler may be posi-
tioned in any order.
L. Install the clamp of the steering damper sole-
noid lead to the headlight assembly.
M. Insert the clamp of handlebar switch lead
(left) and clutch switch lead into the upper
hole in the headlight stay.
N. Install the wire harness clamp to the head-
light assembly.
O. Gray tape
P. Route the steering damper solenoid lead,
handlebar switch lead (left) and clutch switch
lead to the inside of the guide.
Q. Blue tape
R. Route the coolant reservoir breather hose
between the coolant reservoir hose and cool-
ing system air bleed hose. Route the coolant
reservoir breather hose between the radiator
cover and cooling system air bleed hose.
Route the coolant reservoir breather hose in
front of the front turn signal light lead. After
routing the coolant reservoir breather hose,
its installed position is allowed to change.
S. Align the white tape section with the top of
the bracket to install the clutch cable. It does
not matter even if the position of the clutch
cable shifts as a result of the handle opera-
tion after installation. The clutch cable is
allowed to come into contact with and be
scratched by the bracket during installation.
T. Fasten the handlebar switch lead (left/right),
clutch switch lead, front brake light switch
lead, and steering damper solenoid lead with
the clamp. Insert the clamp into the upper
hole in the air scoop stay. The end of the
clamp may be pointing in any direction. Fas-
ten the handlebar switch lead (left/right),
clutch switch lead and front brake light switch
lead at the gray tape section.
U. Fasten the white tape section with the clamp.
V. Install the wire harness clamp (to the right
handlebar switch) to the air scoop stay.
W. Fasten the two wire harnesses to the left han-
dlebar switch and the wire harness to the
right handlebar switch with the clamp as
shown in the illustration. Point the end of the
plastic locking tie upward. Do not cut off the
end of the clamp. Install the clamp to the
upper hole in the air scoop stay. Do not fasten
the connector cover.
X. The handlebar switch lead (right) and clutch
switch lead may be routed in any order.
Summary of Contents for MT 10 2016
Page 1: ...2016 SERVICE MANUAL MTN1000 MTN1000G B67 28197 E0 ...
Page 2: ......
Page 8: ......
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 Crankcase and cylinder right side view ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 Timing chain cover and oil pipe right side view ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 Oil pump and oil cooler bottom view ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 Camshaft and balancer shaft top view ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 Crankshaft rear view ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 Crankshaft and transmission top view ...
Page 80: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Page 84: ...CABLE ROUTING 2 39 EAS20021 CABLE ROUTING Handlebar front view ...
Page 86: ...CABLE ROUTING 2 41 Headlight front view ...
Page 88: ...CABLE ROUTING 2 43 Radiator cover right side view ...
Page 90: ...CABLE ROUTING 2 45 Clutch cable and O2 sensor lead right side view ...
Page 92: ...CABLE ROUTING 2 47 Electrical components tray left side view ...
Page 94: ...CABLE ROUTING 2 49 ECU Engine Control Unit left side view ...
Page 96: ...CABLE ROUTING 2 51 Handlebar top view ...
Page 98: ...CABLE ROUTING 2 53 Frame top view ...
Page 100: ...CABLE ROUTING 2 55 Frame top view ...
Page 102: ...CABLE ROUTING 2 57 Frame top view ...
Page 104: ...CABLE ROUTING 2 59 Rear fender top view ...
Page 106: ...CABLE ROUTING 2 61 Rear fender left side view ...
Page 108: ...CABLE ROUTING 2 63 Rear brake hose right side view ...
Page 110: ...CABLE ROUTING 2 65 Front brake hose left side view ...
Page 112: ...CABLE ROUTING 2 67 Front brake hose left side view ...
Page 114: ...CABLE ROUTING 2 69 Hydraulic unit assembly top and left side view ...
Page 116: ...CABLE ROUTING 2 71 Fuel tank bottom and left side view ...
Page 118: ...CABLE ROUTING 2 73 Canister ...
Page 120: ...CABLE ROUTING 2 75 Air filter case and throttle bodies top and left side view ...
Page 122: ...CABLE ROUTING 2 77 Air cut off valve right side view ...
Page 124: ...CABLE ROUTING 2 79 Radiator left side view ...
Page 126: ...CABLE ROUTING 2 81 Radiator right side view ...
Page 128: ...CABLE ROUTING 2 83 Muffler top and left side view ...
Page 130: ...CABLE ROUTING 2 85 ...
Page 183: ...GENERAL CHASSIS 1 4 12 Air scoop bolt 1 5 N m 0 15 kgf m 1 1 lb ft T R 2 1 b b d a a c ...
Page 190: ...GENERAL CHASSIS 2 4 19 TIP Slide the fuel tank rivet in the arrow direction and remove it 1 2 ...
Page 201: ...FRONT WHEEL 4 30 WARNING EWA13500 Make sure the brake hose is routed properly ...
Page 362: ...CONNECTING RODS AND PISTONS 5 79 a ...
Page 378: ...TRANSMISSION 5 95 ...
Page 408: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM ...
Page 414: ...AIR INDUCTION SYSTEM 7 21 ...
Page 418: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM ...
Page 423: ...IGNITION SYSTEM 8 6 ...
Page 424: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM ...
Page 429: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 430: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM ...
Page 433: ...CHARGING SYSTEM 8 16 ...
Page 434: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM ...
Page 437: ...LIGHTING SYSTEM 8 20 ...
Page 438: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM ...
Page 446: ...COOLING SYSTEM 8 29 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM ...
Page 449: ...COOLING SYSTEM 8 32 ...
Page 450: ...FUEL INJECTION SYSTEM 8 33 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM ...
Page 540: ...CRUISE CONTROL SYSTEM 8 123 EAS20087 CRUISE CONTROL SYSTEM EAS30544 CIRCUIT DIAGRAM ...
Page 556: ...FUEL PUMP SYSTEM 8 139 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM ...
Page 559: ...FUEL PUMP SYSTEM 8 142 ...
Page 560: ...IMMOBILIZER SYSTEM 8 143 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM ...
Page 569: ...IMMOBILIZER SYSTEM 8 152 ...
Page 570: ...ABS Anti lock Brake System 8 153 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM ...
Page 572: ...ABS Anti lock Brake System 8 155 EAS30525 ABS COMPONENTS CHART 1 5 6 7 10 9 8 12 1 2 3 4 11 ...
Page 574: ...ABS Anti lock Brake System 8 157 EAS30844 ABS COUPLER LOCATION CHART 2 1 4 3 5 ...
Page 597: ...ABS Anti lock Brake System 8 180 ...
Page 598: ...STEERING DAMPER SYSTEM 8 181 EAS20259 STEERING DAMPER SYSTEM EAS32036 CIRCUIT DIAGRAM ...
Page 603: ...STEERING DAMPER SYSTEM 8 186 ...
Page 606: ...ELECTRICAL COMPONENTS 8 189 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 11 21 ...
Page 626: ...ELECTRICAL COMPONENTS 8 209 ...
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