TIGHTENING TORQUES
2-13
EAS30016
ENGINE TIGHTENING TORQUES
EAS30017
CHASSIS TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Exhaust pipe nut
M8
8
20 N·m (2.0 kgf·m, 14 lb·ft)
Muffler protector bolt
M6
1
10 N·m (1.0 kgf·m, 7.2 lb·ft)
Front muffler protector bolt
M6
4
10 N·m (1.0 kgf·m, 7.2 lb·ft)
Spark plug
M10
4
13 N·m (1.3 kgf·m, 9.4 lb·ft)
Spark plug (new)
M10
4
18 N·m (1.8 kgf·m, 13 lb·ft)
Cylinder head cover bolt
M6
6
10 N·m (1.0 kgf·m, 7.2 lb·ft)
Generator rotor bolt
M12
1
75 N·m (7.5 kgf·m, 54 lb·ft)
Generator cover bolt
M6
8
12 N·m (1.2 kgf·m, 8.7 lb·ft)
Clutch boss nut
M20
1
125 N·m (12.5 kgf·m, 90 lb·ft)
Stake.
Clutch spring bolt
M6
3
10 N·m (1.0 kgf·m, 7.2 lb·ft)
Clutch cover bolt
M6
10
12 N·m (1.2 kgf·m, 8.7 lb·ft)
Oil filter cartridge
M20
1
17 N·m (1.7 kgf·m, 12 lb·ft)
Oil filter cartridge union bolt
M20
1
70 N·m (7.0 kgf·m, 51 lb·ft)
Water pump drain bolt
M6
1
10 N·m (1.0 kgf·m, 7.2 lb·ft)
Engine oil drain bolt
M14
1
23 N·m (2.3 kgf·m, 17 lb·ft)
Item
Thread
size
Q’ty
Tightening torque
Remarks
Front wheel axle nut
M24
1
115 N·m (11.5 kgf·m, 83 lb·ft)
Front wheel axle pinch bolt
M8
4
21 N·m (2.1 kgf·m, 15 lb·ft)
See TIP.
Rear wheel sprocket nut
M10
6
80 N·m (8.0 kgf·m, 58 lb·ft)
Rear wheel axle nut
M24
1
190 N·m (19 kgf·m, 137 lb·ft)
Rear brake caliper bolt (front)
M12
1
27 N·m (2.7 kgf·m, 20 lb·ft)
Rear brake caliper bolt (rear)
M8
1
22 N·m (2.2 kgf·m, 16 lb·ft)
and
Brake caliper bleed screw
M8
3
5 N·m (0.5 kgf·m, 3.6 lb·ft)
Front brake caliper bolt
M10
4
35 N·m (3.5 kgf·m, 25 lb·ft)
Upper handlebar holder bolt
M8
4
22 N·m (2.2 kgf·m, 16 lb·ft)
Lower handlebar holder nut
M10
2
40 N·m (4.0 kgf·m, 29 lb·ft)
Clutch cable locknut
M8
1
7 N·m (0.7 kgf·m, 5.1 lb·ft)
Lower bracket pinch bolt
M8
4
23 N·m (2.3 kgf·m, 17 lb·ft)
See TIP.
Upper bracket pinch bolt
M8
2
26 N·m (2.6 kgf·m, 19 lb·ft)
Lower ring nut
M30
1
See TIP.
LT
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Summary of Contents for MT 10 2016
Page 1: ...2016 SERVICE MANUAL MTN1000 MTN1000G B67 28197 E0 ...
Page 2: ......
Page 8: ......
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 Crankcase and cylinder right side view ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 Timing chain cover and oil pipe right side view ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 Oil pump and oil cooler bottom view ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 Camshaft and balancer shaft top view ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 Crankshaft rear view ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 Crankshaft and transmission top view ...
Page 80: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Page 84: ...CABLE ROUTING 2 39 EAS20021 CABLE ROUTING Handlebar front view ...
Page 86: ...CABLE ROUTING 2 41 Headlight front view ...
Page 88: ...CABLE ROUTING 2 43 Radiator cover right side view ...
Page 90: ...CABLE ROUTING 2 45 Clutch cable and O2 sensor lead right side view ...
Page 92: ...CABLE ROUTING 2 47 Electrical components tray left side view ...
Page 94: ...CABLE ROUTING 2 49 ECU Engine Control Unit left side view ...
Page 96: ...CABLE ROUTING 2 51 Handlebar top view ...
Page 98: ...CABLE ROUTING 2 53 Frame top view ...
Page 100: ...CABLE ROUTING 2 55 Frame top view ...
Page 102: ...CABLE ROUTING 2 57 Frame top view ...
Page 104: ...CABLE ROUTING 2 59 Rear fender top view ...
Page 106: ...CABLE ROUTING 2 61 Rear fender left side view ...
Page 108: ...CABLE ROUTING 2 63 Rear brake hose right side view ...
Page 110: ...CABLE ROUTING 2 65 Front brake hose left side view ...
Page 112: ...CABLE ROUTING 2 67 Front brake hose left side view ...
Page 114: ...CABLE ROUTING 2 69 Hydraulic unit assembly top and left side view ...
Page 116: ...CABLE ROUTING 2 71 Fuel tank bottom and left side view ...
Page 118: ...CABLE ROUTING 2 73 Canister ...
Page 120: ...CABLE ROUTING 2 75 Air filter case and throttle bodies top and left side view ...
Page 122: ...CABLE ROUTING 2 77 Air cut off valve right side view ...
Page 124: ...CABLE ROUTING 2 79 Radiator left side view ...
Page 126: ...CABLE ROUTING 2 81 Radiator right side view ...
Page 128: ...CABLE ROUTING 2 83 Muffler top and left side view ...
Page 130: ...CABLE ROUTING 2 85 ...
Page 183: ...GENERAL CHASSIS 1 4 12 Air scoop bolt 1 5 N m 0 15 kgf m 1 1 lb ft T R 2 1 b b d a a c ...
Page 190: ...GENERAL CHASSIS 2 4 19 TIP Slide the fuel tank rivet in the arrow direction and remove it 1 2 ...
Page 201: ...FRONT WHEEL 4 30 WARNING EWA13500 Make sure the brake hose is routed properly ...
Page 362: ...CONNECTING RODS AND PISTONS 5 79 a ...
Page 378: ...TRANSMISSION 5 95 ...
Page 408: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM ...
Page 414: ...AIR INDUCTION SYSTEM 7 21 ...
Page 418: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM ...
Page 423: ...IGNITION SYSTEM 8 6 ...
Page 424: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM ...
Page 429: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 430: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM ...
Page 433: ...CHARGING SYSTEM 8 16 ...
Page 434: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM ...
Page 437: ...LIGHTING SYSTEM 8 20 ...
Page 438: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM ...
Page 446: ...COOLING SYSTEM 8 29 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM ...
Page 449: ...COOLING SYSTEM 8 32 ...
Page 450: ...FUEL INJECTION SYSTEM 8 33 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM ...
Page 540: ...CRUISE CONTROL SYSTEM 8 123 EAS20087 CRUISE CONTROL SYSTEM EAS30544 CIRCUIT DIAGRAM ...
Page 556: ...FUEL PUMP SYSTEM 8 139 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM ...
Page 559: ...FUEL PUMP SYSTEM 8 142 ...
Page 560: ...IMMOBILIZER SYSTEM 8 143 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM ...
Page 569: ...IMMOBILIZER SYSTEM 8 152 ...
Page 570: ...ABS Anti lock Brake System 8 153 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM ...
Page 572: ...ABS Anti lock Brake System 8 155 EAS30525 ABS COMPONENTS CHART 1 5 6 7 10 9 8 12 1 2 3 4 11 ...
Page 574: ...ABS Anti lock Brake System 8 157 EAS30844 ABS COUPLER LOCATION CHART 2 1 4 3 5 ...
Page 597: ...ABS Anti lock Brake System 8 180 ...
Page 598: ...STEERING DAMPER SYSTEM 8 181 EAS20259 STEERING DAMPER SYSTEM EAS32036 CIRCUIT DIAGRAM ...
Page 603: ...STEERING DAMPER SYSTEM 8 186 ...
Page 606: ...ELECTRICAL COMPONENTS 8 189 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 11 21 ...
Page 626: ...ELECTRICAL COMPONENTS 8 209 ...
Page 655: ......
Page 656: ......