
1-3
GEN
INFO
IMPORTANT INFORMATION
GASKETS, OIL SEALS, AND O-RINGS
1. All gaskets, seals, and O-rings should be replaced when an engine is
overhauled. All gasket surfaces, oil seal lips, and O-rings must be
cleaned.
2. Properly oil all mating parts and bearings during reassembly. Apply
grease to the oil seal lips.
LOCK WASHERS/PLATES AND COTTER PINS
All lock washers/plates
1
and cotter pins must be replaced if they are
removed. Lock tab(s) should be bent along the bolt or nut flat(s) after the bolt
or nut has been properly tightened.
BEARINGS AND OIL SEALS
Install the bearings
1
and oil seals
2
with their manufacturer’s marks or
numbers facing outwards. (In other words, the stamped letters must be on
the side exposed to view.) When installing oil seals, apply a light coating of
lightweight lithium base grease to the seal lips. Oil the bearings liberally when
installing.
CAUTION:
Do not use compressed air to spin the bearings dry. This causes
damage to the surface of the bearings.
CIRCLIPS
All circlips should be inspected carefully before reassembly. Always replace
piston pin clips after one use. Replace misshapen circlips. When installing
a circlip
1
, make sure that the sharp edged corner
2
is positioned opposite
to the thrust
3
it receives. See the sectional view.
4
Shaft
LOCTITE
®
After installing fasteners that have LOCTITE
®
applied, wait 24 hours before
using the machine. This will give the LOCTITE
®
time to dry properly.
SEA1090
SEA1100
SEA1110
SEA1120
Summary of Contents for MM600G
Page 1: ...VX600ERG SX600G MM600G VT600G SERVICE MANUAL LIT 12618 02 20 8EA 28197 10 981059 ...
Page 57: ...2 43 INSP ADJ CARBURETORTUNING Guide for carburetion SEA2720 ...
Page 79: ...2 65 INSP ADJ REAR SUSPENSION ...
Page 220: ...8 21 ELEC CHARGING SYSTEM ...
Page 236: ...8 37 ELEC SIGNAL SYSTEM ...
Page 266: ...9 20 SPEC GENERAL TORQUE SPECIFICATIONS DEFINITION OF UNITS ...
Page 267: ...SPEC 9 21 CABLE ROUTING SEA9010 ...
Page 269: ...SPEC 9 23 CABLE ROUTING SEA9010 ...
Page 271: ...SPEC 9 25 CABLE ROUTING SEA9020 ...
Page 273: ...SPEC 9 27 CABLE ROUTING SEA9030 ...
Page 275: ...SPEC 9 29 CABLE ROUTING SEA9030 ...
Page 277: ...SPEC 9 31 CABLE ROUTING SEA9040 ...
Page 279: ...SPEC 9 33 CABLE ROUTING SEA9050 ...
Page 281: ...SPEC 9 35 CABLE ROUTING SEA9050 ...
Page 283: ...SPEC 9 37 CABLE ROUTING SEA9060 ...
Page 287: ...Printed in USA E CR PRINTED ON RECYCLED PAPER ...