PERIODIC MAINTENANCE
3-2
5
*
Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
6
*
Wheels
• Check runout and for dam-
age.
• Replace if necessary.
√
√
√
√
√
7
*
Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
8
*
Wheel bearings
• Check bearings for smooth
operation.
• Replace if necessary.
√
√
√
√
√
9
*
Swingarm pivot
bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithi-
um-soap-based grease.
√
Repack.
10
*
Steering bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithi-
um-soap-based grease every
16000 mi (25000 km) or 24
months.
√
√
√
√
Repack.
√
11
*
Chassis fasteners
• Check all chassis fitting and
fasteners.
• Correct if necessary.
√
√
√
√
√
12
Brake and clutch
lever pivot shafts
• Apply lithium-soap-based
grease (all-purpose grease)
lightly.
√
√
√
√
√
13
Brake and shift
pedal pivot shafts
• Apply lithium-soap-based
grease (all-purpose grease)
lightly.
√
√
√
√
√
14
*
Centerstand and
sidestand pivots
• Check operation.
• Apply lithium-soap-based
grease (all-purpose grease)
lightly.
√
√
√
√
√
15
*
Sidestand switch
• Check operation and replace
if necessary.
√
√
√
√
√
√
16
*
Front fork
• Check operation and for oil
leakage.
• Replace if necessary.
√
√
√
√
√
17
*
Shock absorber
assembly
• Check operation and for oil
leakage.
• Replace if necessary.
√
√
√
√
√
18
*
Rear suspension
link pivots
• Apply lithium-soap-based
grease lightly.
√
19
Engine oil
• Change (warm engine before
draining).
√
√
√
√
√
√
20
*
Engine oil filter
cartridge
• Replace.
√
√
√
21
*
Cooling system
• Check hoses for cracks or
damage.
• Replace if necessary.
√
√
√
√
√
• Change with ethylene glycol
anti-freeze coolant every 24
months.
Change.
22
*
Final gear oil
• Check oil level and for leak-
age.
• Change at initial 600 mi (1000
km) or 1 month, and thereaf-
ter every 16000 mi (25000
km) or 24 months.
Change.
√
Change.
23
*
Front and rear
brake switches
• Check operation.
√
√
√
√
√
√
24
*
Control cables
• Apply Yamaha chain and ca-
ble lube or engine oil SAE
10W-30 thoroughly.
√
√
√
√
√
√
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months
Summary of Contents for FJR13AEV(C)
Page 1: ...SERVICE MANUAL FJR13AV C FJR13AEV C LIT 11616 19 83 3P6 28197 10 ...
Page 6: ......
Page 8: ......
Page 79: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 3 2 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 6 5 4 3 2 1 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 1 2 3 4 5 6 7 8 9 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 4 5 3 2 1 9 8 6 7 ...
Page 94: ...COOLING SYSTEM DIAGRAMS 2 45 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 100: ...CABLE ROUTING FJR13A 2 51 A B C D E 1 1 2 3 4 5 6 7 8 9 11 10 12 ...
Page 102: ...CABLE ROUTING FJR13A 2 53 A B C D 1 2 3 4 6 5 7 8 9 10 11 12 ...
Page 110: ...CABLE ROUTING FJR13A 2 61 D A B B C E 1 2 3 4 ...
Page 120: ...CABLE ROUTING FJR13AE 2 71 B C 1 A D E G 1 2 3 4 5 6 7 8 9 14 13 10 11 12 15 F ...
Page 122: ...CABLE ROUTING FJR13AE 2 73 A B C D E 1 2 3 4 6 5 8 7 9 11 10 12 13 ...
Page 130: ...CABLE ROUTING FJR13AE 2 81 D B C A E E F I 3 4 5 2 1 6 H G ...
Page 136: ...CABLE ROUTING FJR13AE 2 87 ...
Page 139: ......
Page 198: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 298: ...SHAFT DRIVE 4 111 ...
Page 321: ...CAMSHAFTS 5 20 ...
Page 434: ...BALANCERS 5 133 ...
Page 450: ...WATER PUMP 6 15 ...
Page 461: ...THROTTLE BODIES 7 10 ...
Page 462: ...AIR INDUCTION SYSTEM 7 11 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 471: ......
Page 483: ...IGNITION SYSTEM 8 12 ...
Page 499: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 501: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 7 Main fuse 8 Battery ...
Page 503: ...CHARGING SYSTEM 8 32 ...
Page 527: ...COOLING SYSTEM 8 56 ...
Page 571: ...FUEL INJECTION SYSTEM 8 100 ...
Page 577: ...FUEL PUMP SYSTEM 8 106 ...
Page 583: ...WINDSHIELD DRIVE SYSTEM 8 112 ...
Page 589: ...ACCESSORY BOX SYSTEM 8 118 ...
Page 599: ...ABS ANTI LOCK BRAKE SYSTEM 8 128 ...
Page 629: ...ABS ANTI LOCK BRAKE SYSTEM 8 158 ...
Page 673: ...YCC S Yamaha Chip Controlled Shift SYSTEM FJR13AE only 8 202 ...
Page 676: ...ELECTRICAL COMPONENTS 8 205 FJR13A 1 17 16 18 19 3 2 4 5 6 7 8 9 10 11 12 13 14 15 ...
Page 678: ...ELECTRICAL COMPONENTS 8 207 FJR13AE 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 18 19 20 17 ...
Page 680: ...ELECTRICAL COMPONENTS 8 209 FJR13AE 1 19 18 17 20 21 3 2 4 5 6 8 7 9 10 11 12 13 14 15 16 ...
Page 717: ......
Page 718: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...