PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAU17600
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM (FJR13A)
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
EAU32183
GENERAL MAINTENANCE AND LUBRICATION CHART (FJR13A)
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months
1
*
Fuel line
• Check fuel hoses for cracks or
damage.
• Replace if necessary.
√
√
√
√
√
2
*
Spark plugs
• Check condition.
• Adjust gap and clean.
• Replace every 8000 mi
(13000 km) or 12 months.
√
Replace.
√
Replace.
√
3
*
Valve clearance
• Check and adjust valve clear-
ance when engine is cold.
Every 26600 mi (42000 km)
4
*
Crankcase
breather system
• Check breather hose for
cracks or damage.
• Replace if necessary.
√
√
√
√
√
5
*
Fuel injection
• Check and adjust engine idle
speed and synchronization.
√
√
√
√
√
√
6
*
Exhaust system
• Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if neces-
sary.
√
√
√
√
√
7
*
Evaporative emis-
sion control sys-
tem (For
California only)
• Check control system for
damage.
• Replace if necessary.
√
8
*
Air induction sys-
tem
• Check the air cut-off valve,
reed valve, and hose for dam-
age.
• Replace any damaged parts.
√
√
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months
1
*
Air filter element
• Clean with compressed air.
• Replace if necessary.
√
√
√
√
√
2
*
Clutch
• Check operation and fluid
leakage.
• Correct if necessary.
√
√
√
√
√
√
3
*
Front brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√
√
√
√
√
√
4
*
Rear brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√
√
√
√
√
√
Summary of Contents for FJR13AEV(C)
Page 1: ...SERVICE MANUAL FJR13AV C FJR13AEV C LIT 11616 19 83 3P6 28197 10 ...
Page 6: ......
Page 8: ......
Page 79: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 3 2 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 6 5 4 3 2 1 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 1 2 3 4 5 6 7 8 9 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 4 5 3 2 1 9 8 6 7 ...
Page 94: ...COOLING SYSTEM DIAGRAMS 2 45 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 100: ...CABLE ROUTING FJR13A 2 51 A B C D E 1 1 2 3 4 5 6 7 8 9 11 10 12 ...
Page 102: ...CABLE ROUTING FJR13A 2 53 A B C D 1 2 3 4 6 5 7 8 9 10 11 12 ...
Page 110: ...CABLE ROUTING FJR13A 2 61 D A B B C E 1 2 3 4 ...
Page 120: ...CABLE ROUTING FJR13AE 2 71 B C 1 A D E G 1 2 3 4 5 6 7 8 9 14 13 10 11 12 15 F ...
Page 122: ...CABLE ROUTING FJR13AE 2 73 A B C D E 1 2 3 4 6 5 8 7 9 11 10 12 13 ...
Page 130: ...CABLE ROUTING FJR13AE 2 81 D B C A E E F I 3 4 5 2 1 6 H G ...
Page 136: ...CABLE ROUTING FJR13AE 2 87 ...
Page 139: ......
Page 198: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 298: ...SHAFT DRIVE 4 111 ...
Page 321: ...CAMSHAFTS 5 20 ...
Page 434: ...BALANCERS 5 133 ...
Page 450: ...WATER PUMP 6 15 ...
Page 461: ...THROTTLE BODIES 7 10 ...
Page 462: ...AIR INDUCTION SYSTEM 7 11 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 471: ......
Page 483: ...IGNITION SYSTEM 8 12 ...
Page 499: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 501: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 7 Main fuse 8 Battery ...
Page 503: ...CHARGING SYSTEM 8 32 ...
Page 527: ...COOLING SYSTEM 8 56 ...
Page 571: ...FUEL INJECTION SYSTEM 8 100 ...
Page 577: ...FUEL PUMP SYSTEM 8 106 ...
Page 583: ...WINDSHIELD DRIVE SYSTEM 8 112 ...
Page 589: ...ACCESSORY BOX SYSTEM 8 118 ...
Page 599: ...ABS ANTI LOCK BRAKE SYSTEM 8 128 ...
Page 629: ...ABS ANTI LOCK BRAKE SYSTEM 8 158 ...
Page 673: ...YCC S Yamaha Chip Controlled Shift SYSTEM FJR13AE only 8 202 ...
Page 676: ...ELECTRICAL COMPONENTS 8 205 FJR13A 1 17 16 18 19 3 2 4 5 6 7 8 9 10 11 12 13 14 15 ...
Page 678: ...ELECTRICAL COMPONENTS 8 207 FJR13AE 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 18 19 20 17 ...
Page 680: ...ELECTRICAL COMPONENTS 8 209 FJR13AE 1 19 18 17 20 21 3 2 4 5 6 8 7 9 10 11 12 13 14 15 16 ...
Page 717: ......
Page 718: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...