Yamaha FINO AF115F Owner'S Manual Download

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SPECIFICATIONS

9-1

Dimensions:

Overall length:

1870 mm (73.6 in)

Overall width:

740 mm (29.1 in)

Overall height:

1066 mm (42.0 in)

Seat height:

745 mm (29.3 in)

Wheelbase:

1260 mm (49.6 in)

Ground clearance:

130 mm (5.1 in)

Minimum turning radius:

1900 mm (74.8 in)

Weight:

Curb weight:

96 kg (212 lb)

Maximum load:

160 kg (353 lb)

Engine:

Engine type:

Air cooled 4-stroke, SOHC

Cylinder arrangement:

Single cylinder

Displacement:

114 cm

Bore

stroke:

50.0

57.9 mm (1.97

2.28 in)

Compression ratio:

9.3 :1

Starting system:

Electric starter and kickstarter

Lubrication system:

Wet sump

Engine oil:

Recommended brand:

YAMALUBE

Type:

YAMALUBE 4-AT or SAE 10W-40

Recommended engine oil grade:

API service, SG type or higher, JASO
standard MB

Engine oil quantity:

Periodic oil change:

0.80 L (0.85 US qt, 0.70 Imp.qt)

Final transmission oil:

Type:

YAMALUBE 4 or SAE 10W-40 or 10W-30
type SE motor oil

Quantity:

0.14 L (0.15 US qt, 0.12 Imp.qt)

Air filter:

Air filter element:

Oil-coated paper element

Fuel:

Recommended fuel:

Unleaded gasoline or gasohol 91 min.
pump octane

Fuel tank capacity:

4.8 L (1.00 US gal, 0.84 Imp.gal)

Fuel injector:

Manufacturer:

AISAN

ID mark

quantity:

54P3 10/1

Spark plug(s):

Manufacturer/model:

NGK/CR6HSA

Spark plug gap:

0.6–0.7 mm (0.024–0.028 in)

Clutch:

Clutch type:

Dry, centrifugal automatic

Transmission:

Primary reduction ratio:

1.000

Secondary reduction ratio:

9.882

Transmission type:

V-belt automatic

Single speed automatic (rear/front):

2.343-0.874:1

Chassis:

Frame type:

Underbone

Caster angle:

26.5 degree

Trail:

100 mm (3.9 in)

Front tire:

Type:

With tube

Size:

70/90-14M/C 34P

Manufacturer/model:

IRC/NF59

Rear tire:

Type:

With tube

Size:

80/90-14M/C 46P

Manufacturer/model:

IRC/NR76A

1-SPECIFICATIONS

EAU26321

1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM

Summary of Contents for FINO AF115F

Page 1: ...DIC183 Read this manual carefully before operating this vehicle EAU10023 1YC F8199 E0 AF115F OWNER S MANUAL 1YCF8199E0 book Page 1 Friday March 22 2013 8 34 AM ...

Page 2: ...Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold EAU46090 1YCF8199E0 book Page 1 Friday March 22 2013 8 34 AM ...

Page 3: ...tion the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product...

Page 4: ...personal injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the ve hicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTIC...

Page 5: ...13 by Thai Yamaha Motor Co Ltd 1st edition March 2013 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibited Printed in Thailand 1YCF8199E0 book Page 2 Friday March 22 2013 8 34 AM ...

Page 6: ...neral maintenance and lubrication chart 7 3 Removing and installing cowlings and panels 7 7 Checking the spark plug 7 9 Engine oil and oil strainer 7 10 Final transmission oil 7 12 Air filter and V belt case air filter elements 7 13 Adjusting the throttle grip free play 7 15 Valve clearance 7 16 Tires 7 16 Spoke wheels 7 18 Checking the brake lever free play 7 19 Adjusting the rear brake lever fre...

Page 7: ...ubleshooting 7 30 Troubleshooting chart 7 31 MOTORCYCLE CARE AND STORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 1YCF8199E0 book Page 2 Friday March 22 2013 8 34 AM ...

Page 8: ...in important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 4 ZAUU0978 1 LOCATION OF IMPORTANT LABELS EAU45762 1YCF8199E0 book Page 1 Friday March 22 2013 8 34 AM ...

Page 9: ...ABELS 1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 TIRE AIR PRESSURE measured on cold tires Front 200 kPa 2 00 kgf cm2 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi GASOLINE OR GASOHOL E10 91 1YCF8199E0 book Page 2 Friday March 22 2013 8 34 AM ...

Page 10: ...cycle is designed to carry the operator and a passen ger TIP _ Although this motorcycle is designed to carry a passenger always comply with the local regulations _ The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yoursel...

Page 11: ...ly It is not suitable for off road use Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that coul...

Page 12: ...ong with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit Operation of an overloaded ve hicle could cause an accident When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low...

Page 13: ...the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control ...

Page 14: ...mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce excessive ly during transport EAU10373 Further safe riding points Be sure to signal clearly when making turns...

Page 15: ...f an accident The majority of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always select an approved motorcycle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must matc...

Page 16: ...heir usage Half type use only for riding at low speeds Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 1YCF8199E0 book Page 7 Friday March 22 2013 8 34 AM ...

Page 17: ...e 7 1 10 V belt case air filter element page 7 14 3 Rear turn signal light page 7 29 11 Sidestand page 4 12 4 Tail brake light page 7 29 5 Air filter element page 7 13 6 Final transmission oil drain bolt page 7 13 7 Kickstarter page 4 9 8 Engine oil drain bolt A page 7 11 1 DESCRIPTION EAU10401 1YCF8199E0 book Page 1 Friday March 22 2013 8 34 AM ...

Page 18: ...10 2 Battery page 7 25 3 Helmet holder page 4 10 4 Front brake fluid reservoir page 7 20 5 Headlight page 7 27 6 Auxiliary light page 7 28 7 Front turn signal lights page 7 28 8 Convenience hook page 4 11 ZAUU0980 9 8 1 2 3 4 5 6 7 1YCF8199E0 book Page 2 Friday March 22 2013 8 34 AM ...

Page 19: ...Rear brake lever page 4 6 2 Left handlebar switch page 4 5 3 Fuel gauge page 4 5 4 Speedometer page 4 4 5 Right handlebar switch page 4 5 6 Throttle grip page 7 15 7 Front brake lever page 4 6 8 Main switch steering lock page 4 2 1YCF8199E0 book Page 3 Friday March 22 2013 8 34 AM ...

Page 20: ...yhole light will come on and then go out about 30 seconds after the main switch is turned to ON If the main key is not used in nine days the remote operation func tions are automatically cancelled to reduce load on the battery When the main switch is turned to ON again function is restored Holding the remote control im properly or other obstructions can reduce the effective range _ ECAU0110 NOTICE...

Page 21: ...ON When starting the engine the headlight comes on au tomatically and will stay on until the key is turned to OFF or the sidestand is lowered _ EAU10661 OFF All electrical systems are off The key can be removed EWA10061 WARNING _ Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident _ E...

Page 22: ...l see page 4 1 or insert the key bow into the keyhole shutter receptacle as shown and then turn the key to the right to open the key hole shutter To close the keyhole shutter Push the keyhole shutter lever SHUT inward to close the keyhole shutter HANDLE LOCK OPEN GNITION OFF LOCK Push Turn ZAUU1026 SHUT IGNITION HANDLE LOCK OPEN ZAUU0985 ZAUU0986 1YCF8199E0 book Page 3 Friday March 22 2013 8 34 AM...

Page 23: ...on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAU11020 Turn signal indicator light This indicator light flashes when the turn signal switch is pushed to the left or right EAUT1821 Speedometer unit The speedometer unit is equipped with a speedomete...

Page 24: ...al a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12500 Horn switch Press this switch to sound the horn EAUM1132 Start switch Push this switch while applying the front or rear brake to crank the engine wi...

Page 25: ...ear brake lever is located on the left side of the handlebar To apply the rear brake pull this lever toward the handlebar grip EAU37471 Fuel tank cap To remove the fuel tank cap 1 Open the seat See page 4 9 2 Turn the fuel tank cap counter clockwise and pull it off 1 Front brake lever 1 ZAUU0992 1 Rear brake lever 1 ZAUU0993 1 Fuel tank cap a Open b Close a a b b a b 1 ZAUU0994 1YCF8199E0 book Pag...

Page 26: ... the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wi...

Page 27: ...0 NOTICE _ Using gasohol may cause engine trouble depending on the engine If gasohol is used and engine trouble occurs contact your Yamaha dealer as soon as possible _ EAU13433 Catalytic converter This model is equipped with a catalytic converter in the exhaust system EWA10862 WARNING _ The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possib...

Page 28: ...he engine fold out the kickstarter lever move it down light ly with your foot until the gears engage and then push it down smoothly but forcefully EAUU0370 Seat To open the seat 1 Place the motorcycle on the cen terstand 2 Insert the key into the main switch and then turn it counterclockwise to OPEN TIP _ Do not push inward when turning the key _ 3 Fold the seat up 1 Kickstarter 1 ZAUU0831 1 Seat ...

Page 29: ...located under the seat To secure a helmet to a helmet holder 1 Open the seat See page 4 9 2 Attach a helmet to a helmet hold er and then securely close the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent EWA10161 To release a helmet from a helmet holder Open the seat remove the helmet from the he...

Page 30: ...points in mind when using the storage compart ment Since the storage compartment accumulates heat when ex posed to the sun and or the en gine heat do not store anything susceptible to heat consum ables or flammable items inside it To avoid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compartmen...

Page 31: ...ARNING _ The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore sta...

Page 32: ...sary Check fuel line for leakage 4 7 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Final transmission oil Check vehicle for oil leakage 7 12 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary ad...

Page 33: ...ting points if necessary 7 23 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 23 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working corre...

Page 34: ... EAUM2173 Starting the engine ECA10250 NOTICE _ See page 6 3 for engine break in in structions prior to operating the ve hicle for the first time _ In order for the ignition circuit cut off system to enable starting the side stand must be up See page 4 12 for more information 1 Turn the key to ON 2 Close the throttle completely 3 Start the engine by pushing the start switch while applying the fron...

Page 35: ...roaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult _ 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually in creasing the pressure EAU16820 Tips for reducing fuel consumption Fuel consumption depends largely on your riding sty...

Page 36: ...le After every hour of operation stop the engine and then let it cool for five to ten minutes Vary the engine speed from time to time Do not operate the engine at one set throttle position 150 500 km 90 300 mi Avoid prolonged operation above 1 2 throttle Rev the engine freely through the gears but do not use full throttle at any time 500 1000 km 300 600 mi Avoid prolonged operation above 3 4 throt...

Page 37: ...T POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts piston piston ring cylinder etc 100 Perfect operative condition Without maintenance Distance covered km Engine overhaul cylinder boring piston ring change etc With maintenance ZAUU0736 1YCF8199E0 book Page 4 Friday March 22 2013 8 34 AM ...

Page 38: ...E WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption 100 Without maintenance Distance covered km With maintenance Customer s running cost fuel cost plus maintenance and repair expenses Without maintenance With maintenance Big repairs at higher expenses Distance covered km S ZAUU0737 1YCF8199E0 book Page 5 Friday March 22 2013 8 34 AM ...

Page 39: ...enance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide _ EWA15460 WARNING _ Brake discs calipers drums and lini...

Page 40: ...t for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK km 1000 4000 8000 12000 16000 Month s 2 6 10 14 18 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition Replace if necessary Every 12000 km 7500 mi 3 Spark plug Check condition Clean and regap Replace Every 10000 km 6000 mi 4 Valves Check valve clearance...

Page 41: ...ace brake pads Whenever worn to the limit 6 Rear brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 7 Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 8 Brake fluid Replace Every 2 years 9 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 10 Tires Check tread depth and ...

Page 42: ...ock absorber assembly Check operation and shock absorber for oil leakage 20 Engine oil Change Check oil level and vehicle for oil leakage Every 4000 km 2400 mi 21 Engine oil strainer Clean 22 Final transmission oil Check vehicle for oil leakage Every 8000 km 5000 mi Replace Every 12000 km 7500 mi 23 V belt Check for damage and wear Replace Every 25000 km 15500 mi 24 V belt secondary sheave Lubrica...

Page 43: ...to be replaced every 25000 km 16000 mi even if there is no wear or damage Hydraulic brake service Regularly check and if necessary correct the brake fluid level After dissembling the brake master cylinders and cal ipers always change the brake fluid Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hose every four ...

Page 44: ...two years or if cracked or damaged Check the fuel filter if clogged or damaged every 12000 km 7500 mi Battery service Check the condition and service every 3 months Recharge the battery immediately if the voltage is less than 12 4 V If the battery tends to discharge replace it immediately If the vehicle will not be used for more than one month remove the battery fully charge it and then place it i...

Page 45: ...d installed EAUU1460 Panel A To remove the panel 1 Remove the screws from panel A 2 Pull panel A off as shown To install the panel Place the panel in the original position and then install the screws EAU19482 Panel B To remove the panel 1 Open the seat See page 4 9 2 Remove the screws and then pull the panel off as shown 1 Panel A 2 Panel B 3 Panel C ZAUU0999 3 2 1 1 Panel A 2 Screw 4 1 Screw 2 ZA...

Page 46: ...ar off as shown 3 Remove the screws and then pull the panel off as shown To install the panel 1 Place the panel in the original po sition and then install the screws 2 Place the grab bar in the original position and then install the bolts 1 Panel B 2 Screw 5 ZAUU1003 2 1 2 2 ZAUU1004 1 Screw 4 2 Bolt 5 3 Grab bar 1 1 3 2 ZAUU1023 Tightening torque Grab bar bolt 10 Nm 1 0 m kgf 7 2 ft lbf 1YCF8199E...

Page 47: ...ug is a medium to light tan the ideal color when the vehicle is ridden normally TIP _ If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle _ 2 Check the spark plug for electrode erosion and excessive carbon or other deposits and replace it if necessary To ins...

Page 48: ...oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level EWAU0030 WARNING _...

Page 49: ...OTICE When removing the engine oil drain bolt the O ring compres sion spring and oil strainer will fall out Take care not to lose these parts ECA11001 TIP _ When only changing the engine oil re move drain bolt A When changing the engine oil and cleaning the engine oil strainer remove drain bolt B and C al so _ 4 Clean the engine oil strainer with solvent and then check it for dam age and replace i...

Page 50: ...nutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 9 Turn the engine off and then check the oil level and correct it if necessary EAU20066 Final transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final tr...

Page 51: ... its new O ring and then tighten the oil filler cap 9 Check the final transmission case for oil leakage If oil is leaking check for the cause EAUU1142 Air filter and V belt case air filter elements The air filter element should be re placed at every 16000 km 10000 mi and the V belt case air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication char...

Page 52: ...h solvent and then squeeze the remaining solvent out 5 Check the element for damage and replace it if necessary 6 Apply oil of the recommended type to the entire surface of the ele ment and then squeeze the ex cess oil out WARNING Use only a dedicated parts cleaning sol vent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point EWA10431 NOTICE To avoid damag...

Page 53: ... remove the hose or caps from their clamp 3 Drain dirt or water into a proper container 4 Install the air filter check hose or caps to the original position TIP _ The air filter check hose or caps need more frequent cleaning after riding in the rain washing the vehicle or in case of overturn If the check hose or caps are clogged have a Yamaha dealer service the vehicle _ EAUU1210 Adjusting the thr...

Page 54: ...nce and lubrication chart EAUU0714 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride EWA10503 WARNING _ Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of co...

Page 55: ... and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident _ After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd Tire air pressure measured on cold tires Up to 90 kg 198 lb Front 200 kPa 2 00 kgf cm2 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi 90 kg...

Page 56: ...haracteristics _ EAU21943 Spoke wheels EWA10610 WARNING _ The wheels on this model are not de signed for use with tubeless tires Do not attempt to use tubeless tires on this model _ To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage and the...

Page 57: ... may re sult in loss of control and an acci dent _ EAU22170 Adjusting the rear brake lever free play The brake lever free play should mea sure 10 0 20 0 mm 0 39 0 79 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play ...

Page 58: ...without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAUU0830 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus i...

Page 59: ... may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU22722 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenanc...

Page 60: ... movement Replace damaged cables as soon as possible to prevent unsafe con ditions EWA10711 EAU23114 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals spec ified in the periodic maintenance chart The throttle cable is equipped with a rubber cover ...

Page 61: ...f the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary EWA10741 WARNING _ If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss o...

Page 62: ...e the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ECA10590 NOTICE _ If any damage is found or the front fork does not operate smoothly ha...

Page 63: ...steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAUU0922 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to c...

Page 64: ...arger is re quired Using a conventional battery charger will damage the battery _ To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 2 If the battery ...

Page 65: ...dealer check the electrical system EAUT2134 Replacing the headlight bulb This model is equipped with a halogen bulb headlight If the headlight bulb burns out replace it as follows ECA10650 NOTICE _ Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosi ty of the bul...

Page 66: ...f necessary EAUU0941 Replacing a front turn signal light bulb or an auxiliary light bulb If a front turn signal light or an auxiliary light bulb burns out replace it as fol lows 1 Remove panel A See page 7 7 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 1 Do not touch the glass part of t...

Page 67: ...e tail brake light bulb socket by turning it counterclock wise 4 Remove the burnt out bulb from the socket by pushing it in and turning it counterclockwise 5 Insert a new bulb into the socket push it in and then turn it clock wise until it stops ECAU0090 NOTICE _ If a taillight bulb of different wattage than recommended is used it may cause the battery to discharge or af fect the taillight lightin...

Page 68: ...se poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts ma...

Page 69: ... dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the electric...

Page 70: ...uch products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge wi...

Page 71: ...ICE Do not use warm wa ter since it increases the corro sive action of the salt ECA10791 2 Apply a corrosion protection spray on all metal including chrome and nickel plated surfaces to pre vent corrosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally i...

Page 72: ...or covering it with a tarp while it is still wet will allow water and humidity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored _ Long term Before storing your scooter for several months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabi...

Page 73: ...ound Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 ...

Page 74: ... 70 Imp qt Final transmission oil Type YAMALUBE 4 or SAE 10W 40 or 10W 30 type SE motor oil Quantity 0 14 L 0 15 US qt 0 12 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline or gasohol 91 min pump octane Fuel tank capacity 4 8 L 1 00 US gal 0 84 Imp gal Fuel injector Manufacturer AISAN ID mark quantity 54P3 10 1 Spark plug s Manufacturer model NG...

Page 75: ...ar suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 80 0 mm 3 15 in Electrical system Ignition system TCI Charging system AC magneto Battery Model GTZ4V Voltage capacity 12 V 3 Ah Headlight Bulb type Halogen Bulb voltage wattage quantity Headlight 12 V 35 0 W 35 0 W 1 Tail brake light 12 V 5 0 W 21 0 W 1 Front turn signal light 12 V 10 0 W 2 Rear turn signa...

Page 76: ...fication number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26410 Vehicle identification number The vehicle identification number is stamped into the frame TIP _ The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensi...

Page 77: ... INFORMATION 10 2 10 EAUU1260 Engine serial number The engine serial number is stamped on the top left side of the crankcase 1 Engine serial number 1 ZAUU0862 1YCF8199E0 book Page 2 Friday March 22 2013 8 34 AM ...

Page 78: ...1YCF8199E0 book Page 1 Friday March 22 2013 8 34 AM ...

Page 79: ...1YCF8199E0 book Page 2 Friday March 22 2013 8 34 AM ...

Page 80: ...YAMAHA MOTOR CO LTD DIC183 1YCF8199E0 book Page 1 Friday March 22 2013 8 34 AM ...

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