
ABS (ANTI-LOCK BRAKE SYSTEM)
8-110
WARNING
EWA59C2806
The rear brake will not function properly if the connections are reversed.
• Rear brake hose (rear brake master cylinder to hydraulic unit) “1”: from the rear brake mas-
ter cylinder
• Rear brake pipe/joint assembly (hydraulic unit to rear brake hose) “2”: to the rear brake cal-
iper
TIP
• If the brake pipe inlet and outlet connections are reversed on the hydraulic unit, the rear brake
lever will be pulled to its full-stroke position without responding, and then it will be pushed back
slowly without pulsating when the final check on page “[C-3] FINAL CHECK” on page 8-117 is per-
formed.
• If the front and rear brake pipe connections are reversed on the hydraulic unit, the pulsating action
in the front brake lever and rear brake lever will be performed in the reverse order when the final
check on page “[C-3] FINAL CHECK” on page 8-117 is performed.
Fault code No. ABS_43
Symptom
Incorrect signal from the front wheel sensor is
detected.
Order
Item/components and probable
cause
Check or maintenance job
1
Installed condition of wheel sensor. Check for looseness. Repair or replace the wheel
sensor if necessary.
2
Installed condition of wheel bear-
ings, axle, sensor housing, and
sensor rotor.
Check the components for looseness, distortion, and
bends.
Refer to “CHECKING THE FRONT WHEEL” on page
4-20.
3
Foreign material inside sensor
housing.
Check the interior of the sensor housing and the sur-
face of the sensor rotor for foreign material, such as
metal particles. Clean the sensor housing and sensor
rotor if necessary.
Refer to “MAINTENANCE OF THE FRONT WHEEL
SENSOR AND SENSOR ROTOR” on page 4-21.
4
Defective sensor rotor.
• Check the surface of the sensor rotor for damage.
• If there is visible damage, replace the sensor rotor.
Fault code No. ABS_44
Symptom
Incorrect signal from the rear wheel sensor is
detected.
Order
Item/components and probable
cause
Check or maintenance job
1
Installed condition of wheel sensor. Check for looseness. Repair or replace the wheel
sensor if necessary.
2
Installed condition of wheel bear-
ings, axle, sensor housing, and
sensor rotor.
Check the components for looseness, distortion, and
bends.
Refer to “CHECKING THE REAR WHEEL” on page
4-32.
3
Foreign material inside sensor
housing.
Check the interior of the sensor housing and the sur-
face of the sensor rotor for foreign material, such as
metal particles. Clean the sensor housing and sensor
rotor if necessary.
Refer to “MAINTENANCE OF THE REAR WHEEL
SENSOR AND SENSOR ROTOR” on page 4-33.
Summary of Contents for 2012 TMAX XP500A
Page 1: ...SERVICE MANUAL XP500A 2012 59C 28197 E1 ...
Page 6: ......
Page 8: ......
Page 54: ...SPECIAL TOOLS 1 45 ...
Page 79: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 90: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 92: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Page 94: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING Handlebar top side view ...
Page 96: ...CABLE ROUTING 2 41 Handlebar front side and left side view ...
Page 98: ...CABLE ROUTING 2 43 Front brake front side and left side view ...
Page 100: ...CABLE ROUTING 2 45 Frame front side view ...
Page 102: ...CABLE ROUTING 2 47 Frame left side view ...
Page 104: ...CABLE ROUTING 2 49 Frame right side view ...
Page 106: ...CABLE ROUTING 2 51 Rear frame top side and right side view ...
Page 108: ...CABLE ROUTING 2 53 Rear brake top side and left side view ...
Page 110: ...CABLE ROUTING 2 55 Throttle body left side view ...
Page 112: ...CABLE ROUTING 2 57 Fuel tank top side left side and right side view ...
Page 114: ...CABLE ROUTING 2 59 Hydraulic unit top side and front side view ...
Page 116: ...CABLE ROUTING 2 61 ...
Page 119: ......
Page 154: ...PERIODIC MAINTENANCE 3 35 ...
Page 258: ...SWINGARM 4 101 ...
Page 329: ...OIL PUMP 5 68 ECA13890 After tightening the bolts make sure the oil pump turns smoothly ...
Page 346: ...TRANSMISSION 5 85 ...
Page 371: ...THROTTLE BODY 7 10 Throttle position sensor screw 3 5 Nm 0 35 m kgf 2 5 ft lbf ...
Page 372: ...THROTTLE BODY 7 11 ...
Page 375: ......
Page 376: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 380: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 386: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 389: ...CHARGING SYSTEM 8 14 ...
Page 390: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 394: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 399: ...SIGNALING SYSTEM 8 24 ...
Page 400: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 404: ...FUEL INJECTION SYSTEM 8 29 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 445: ...FUEL INJECTION SYSTEM 8 70 ...
Page 446: ...FUEL PUMP SYSTEM 8 71 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 449: ...FUEL PUMP SYSTEM 8 74 ...
Page 450: ...IMMOBILIZER SYSTEM 8 75 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 459: ...IMMOBILIZER SYSTEM 8 84 ...
Page 460: ...ABS ANTI LOCK BRAKE SYSTEM 8 85 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM ...
Page 462: ...ABS ANTI LOCK BRAKE SYSTEM 8 87 EAS27740 ABS COMPONENTS CHART ...
Page 464: ...ABS ANTI LOCK BRAKE SYSTEM 8 89 EAS27750 ABS COUPLER LOCATION CHART ...
Page 468: ...ABS ANTI LOCK BRAKE SYSTEM 8 93 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 493: ...ABS ANTI LOCK BRAKE SYSTEM 8 118 ...
Page 494: ...ELECTRICAL COMPONENTS 8 119 EAS27973 ELECTRICAL COMPONENTS ...
Page 496: ...ELECTRICAL COMPONENTS 8 121 ...
Page 498: ...ELECTRICAL COMPONENTS 8 123 EAS27981 CHECKING THE SWITCHES ...
Page 527: ......
Page 528: ......