TIGHTENING TORQUES
2-16
EAS20340
ENGINE TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Spark plugs
M10
4
18 Nm (1.8 m·kg, 13 ft·lb)
Cylinder head bolt
M10
10
See NOTE
Cylinder head bolt
M6
2
12 Nm (1.2 m·kg, 8.7 ft·lb)
Camshaft caps bolt
M6
20
10 Nm (1.0 m·kg, 7.2 ft·lb)
Cylinder head cover bolt
M6
6
12 Nm (1.2 m·kg, 8.7 ft·lb)
Camshaft cap oil check bolt
M8
1
20 Nm (2.0 m·kg, 14 ft·lb)
Air indication system reed valve
cover bolt
M6
4
10 Nm (1.0 m·kg, 7.2 ft·lb)
Air cut-off valve stay bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Camshaft sprocket bolt
M7
4
20 Nm (2.0 m·kg, 14 ft·lb)
Connecting rod cap bolt
M7
8
15 Nm (1.5 m·kg, 11 ft·lb) + 120
°
Generator rotor bolt
M12
1
75 Nm (7.5 m·kg, 54 ft·lb)
Timing chain tensioner bolt
M6
2
12 Nm (1.2 m·kg, 8.7 ft·lb)
Timing chain tensioner cap bolt
M6
1
7 Nm (0.7 m·kg, 5.0 ft·lb)
Thermostat cover bolt
M6
2
12 Nm (1.2 m·kg, 8.7 ft·lb)
Coolant hose joint bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Water pump cover bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Water pump bolt
M6
2
12 Nm (1.2 m·kg, 8.7 ft·lb)
Thermo sensor
M12
1
18 Nm (1.8 m·kg, 13 ft·lb)
Coolant drain bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Radiator bolt
M6
2
7 Nm (0.7 m·kg, 5.0 ft·lb)
Radiator stay and crankcase
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Radiator cap stopper bolt
M5
1
5 Nm (0.5 m·kg, 3.6 ft·lb)
Radiator hose stay bolt
M10
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil pump cover bolt
M6
3
10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil pump bolt
M6
3
12 Nm (1.2 m·kg, 8.7 ft·lb)
Oil pan bolt
M6
12
12 Nm (1.2 m·kg, 8.7 ft·lb)
Center oil pan bolt
M6
1
12 Nm (1.2 m·kg, 8.7 ft·lb)
Oil cooler union bolt
M20
1
63 Nm (6.3 m·kg, 46 ft·lb)
Engine oil drain bolt
M14
1
43 Nm (4.3 m·kg, 31 ft·lb)
Oil filter union bolt
M20
1
70 Nm (7.0 m·kg, 51 ft·lb)
Oil filter
M20
1
17 Nm (1.7 m·kg, 12 ft·lb)
Oil pump chain guide bolt
M6
2
12 Nm (1.2 m·kg, 8.7 ft·lb)
Oil pipe bolt
M6
2
12 Nm (1.2 m·kg, 8.7 ft·lb)
Throttle body joint bolt
M6
8
10 Nm (1.0 m·kg, 7.2 ft·lb)
Air filter case cover
M5
6
1.2 Nm (0.12 m·kg, 0.9 ft·lb)
Throttle body and throttle body
joint
M4
4
3 Nm (0.3 m·kg, 2.2 ft·lb)
Throttle body and air filter case
M5
4
3 Nm (0.3 m·kg, 2.2 ft·lb)
Front exhaust pipe nut
M8
8
20 Nm (2.0 m·kg, 14 ft·lb)
Rear exhaust pipe bolt
M8
1
20 Nm (2.0 m·kg, 14 ft·lb)
E
M
LT
LT
LT
LT
E
LT
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Summary of Contents for 2007 FZ6-NA
Page 1: ...2007 FZ6 N S 4S8 28197 E0 SERVICE MANUAL FZ6 NA SA FZ6 NHG W FZ6 SHG W FZ6 NAHG SAHG ...
Page 6: ......
Page 8: ......
Page 64: ...TIGHTENING TORQUES 2 19 Cylinder head tightening sequence Crankcase tightening sequence ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil level switch 2 Oil cooler 3 Relief valve ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil pump 3 Relief valve ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Drive axle ...
Page 84: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 85: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator 2 Oil cooler ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Page 87: ...COOLING SYSTEM DIAGRAMS 2 42 1 Water pump 2 Oil cooler 3 Radiator ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 43 ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 44 1 Oil cooler 2 Water pump ...
Page 90: ...COOLING SYSTEM DIAGRAMS 2 45 ...
Page 91: ...COOLING SYSTEM DIAGRAMS 2 46 1 Radiator 2 Thermostat ...
Page 92: ...CABLE ROUTING 2 47 EAS20430 CABLE ROUTING FZ6 S FZ6 SHG W FZ6 SA FZ6 SAHG ...
Page 94: ...CABLE ROUTING 2 49 FZ6 N FZ6 NA ...
Page 96: ...CABLE ROUTING 2 51 FZ6 NHG W FZ6 NAHG ...
Page 98: ...CABLE ROUTING 2 53 FZ6 S FZ6 SHG W ...
Page 100: ...CABLE ROUTING 2 55 FZ6 SA FZ6 SAHG ...
Page 102: ...CABLE ROUTING 2 57 FZ6 N FZ6 NHG W ...
Page 104: ...CABLE ROUTING 2 59 FZ6 NA FZ6 NAHG ...
Page 106: ...CABLE ROUTING 2 61 FZ6 S FZ6 SHG W ...
Page 108: ...CABLE ROUTING 2 63 FZ6 SA FZ6 SAHG ...
Page 110: ...CABLE ROUTING 2 65 FZ6 N FZ6 NHG W ...
Page 112: ...CABLE ROUTING 2 67 FZ6 NA FZ6 NAHG ...
Page 114: ...CABLE ROUTING 2 69 FZ6 S FZ6 SHG W ...
Page 116: ...CABLE ROUTING 2 71 FZ6 SA FZ6 SAHG ...
Page 118: ...CABLE ROUTING 2 73 ...
Page 120: ...CABLE ROUTING 2 75 FZ6 N FZ6 NHG W ...
Page 122: ...CABLE ROUTING 2 77 ...
Page 124: ...CABLE ROUTING 2 79 FZ6 NA FZ6 NAHG ...
Page 126: ...CABLE ROUTING 2 81 ...
Page 128: ...CABLE ROUTING 2 83 ...
Page 130: ...CABLE ROUTING 2 85 ...
Page 132: ...ELECTRICAL SYSTEM 3 35 REPLACING THE HEADLIGHT BULBS 3 35 ADJUSTING THE HEADLIGHT BEAMS 3 35 ...
Page 133: ......
Page 170: ...ELECTRICAL SYSTEM 3 37 ...
Page 173: ......
Page 244: ...FRONT FORK 4 71 ...
Page 261: ......
Page 320: ...CRANKCASE 5 59 ...
Page 342: ...TRANSMISSION 5 81 ...
Page 351: ...THERMOSTAT 6 8 Refer to CHECKING THE RADIATOR on page 6 3 ...
Page 365: ...THROTTLE BODIES 7 8 ...
Page 366: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM ...
Page 370: ...AIR INDUCTION SYSTEM 7 13 2 Install Reed valve cover ...
Page 383: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 385: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 7 Main fuse 10 Battery ...
Page 387: ...CHARGING SYSTEM 8 14 ...
Page 399: ...SIGNALING SYSTEM 8 26 ...
Page 433: ...FUEL PUMP SYSTEM 8 60 ...
Page 442: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Page 443: ...IMMOBILIZER SYSTEM 8 70 ...
Page 446: ...ABS ANTI LOCK BRAKE SYSTEM 8 73 EAS27740 ABS COMPONENTS CHART ...
Page 448: ...ABS ANTI LOCK BRAKE SYSTEM 8 75 EAS27750 ABS CONNECTOR LOCATION CHART ...
Page 454: ...ABS ANTI LOCK BRAKE SYSTEM 8 81 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 478: ...ELECTRICAL COMPONENTS 8 105 EAS27970 ELECTRICAL COMPONENTS ...
Page 480: ...ELECTRICAL COMPONENTS 8 107 ...
Page 482: ...ELECTRICAL COMPONENTS 8 109 EAS27980 CHECKING THE SWITCHES ...
Page 504: ...ELECTRICAL COMPONENTS 8 131 ...
Page 511: ...TROUBLESHOOTING 9 6 ...
Page 520: ......
Page 521: ......
Page 522: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...