CABLE ROUTING
2-80
FZ6-NA/FZ6-NAHG
1. Right handlebar switch lead
2. Throttle cables
3. Battery positive lead
4. Battery cover
5. Connector cover
6. Fuel tank breather hose
7. Lean angle sensor
8. Fuse box
9. Rear right turn signal light lead
10.License plate light lead
11.Rear left turn signal light lead
12.Seat lock cable
13.Rectifier/regulator
14.ECU (engine control unit)
15.ABS ECU
16.Fuel tank drain hose
17.Cover
18.Fuse holder
19.Starter relay lead
20.Battery negative lead
21.ABS check coupler
22.ABS motor relay lead
23.Battery positive lead coupler
24.Battery negative lead coupler
25.Left handlebar switch lead
26.Clutch cable
27.Cover 2
28.Air cut-off valve hose
29.Spark plug lead
A. Either front or rear side arrangement for
the left handlebar switch lead coupler and
radiator fan motor coupler can be
accepted.
B. Point the L-shape terminal to the front side
of the vehicle.
C. To the crankshaft position sensor.
D. Route the crankshaft position sensor lead
above the starter motor leads.
E. Clamp the starter motor lead and crank-
shaft position sensor lead. Point the pro-
jected part of the tip to the inner side of the
vehicle.
F. Pass the radiator hose, wire harness and
starter motor lead in order through the
lower side of the vehicle.
G. Set the 4 couplers in the connector cover
after wiring it.
H. To the sidestand switch
I. To the AC magneto
J. To the oil level switch
K. Set the FLAP hole at the right side of the
vehicle and the leads should not pass
through the hole.
L. To the neutral switch. Place the neutral
switch lead coupler under other leads so
that it is not seen through the frame open-
ings.
M. To the tail/brake light switch
N. To the rear wheel sensor
O. To the O
2
sensor
P. Clamp the neutral switch lead, tail/brake
light lead, rear wheel sensor lead and O
2
sensor lead. Point the clamp opening to the
rear side.
Q. Push the wire harness in the groove of the
mud guard.
R. Point the opening section of the clamp
upward.
S. To the tail/brake light
T. To the license plate light
U. To the rear left turn signal light
V. To the rear right turn signal light
W. Point the tip of the clamp to the outside of
the vehicle.
X. Insert the enwinding clamp of the wire har-
ness into the hole of the rear frame.
Y. Attach the rectifier/regulator lead with the
clamp of the regulator bracket.
Z. To the engine ground.
AA.To the fuel injection
AB.To the fuel pump
AC.Route the clutch cable under the fuel injec-
tion lead.
AD.To the front wheel sensor
AE.Pass the clutch cables through the clamp,
and then install the clamp to the cover.
Position of the clamp is forward of the
cable stopper.
AF.To the main switch
AG.To the immobilizer
AH.Place the adjuster of the clutch cable
above the cover.
AI. Route the starter relay lead outside of the
main switch and immobilizer lead and pass
forward the fuse holder.
AJ.Clamp the horn lead and ABS check lead.
Point the opening section of the clamp out-
side.
AK.Put the battery positive lead coupler inside
the frame.
AL.Route the left handlebar switch lead under
of the clutch cable.
AM.To the main switch and immobilizer
AN.Install the connector cover pointing its
large diameter opening to the left side of
the vehicle body.
AO.After connecting the coupler of the con-
nector cover, position it inside.
AP.To the meter
AQ.Throttle cables can be routed under the
battery box.
Summary of Contents for 2007 FZ6-NA
Page 1: ...2007 FZ6 N S 4S8 28197 E0 SERVICE MANUAL FZ6 NA SA FZ6 NHG W FZ6 SHG W FZ6 NAHG SAHG ...
Page 6: ......
Page 8: ......
Page 64: ...TIGHTENING TORQUES 2 19 Cylinder head tightening sequence Crankcase tightening sequence ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil level switch 2 Oil cooler 3 Relief valve ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil pump 3 Relief valve ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Drive axle ...
Page 84: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 85: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator 2 Oil cooler ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Page 87: ...COOLING SYSTEM DIAGRAMS 2 42 1 Water pump 2 Oil cooler 3 Radiator ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 43 ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 44 1 Oil cooler 2 Water pump ...
Page 90: ...COOLING SYSTEM DIAGRAMS 2 45 ...
Page 91: ...COOLING SYSTEM DIAGRAMS 2 46 1 Radiator 2 Thermostat ...
Page 92: ...CABLE ROUTING 2 47 EAS20430 CABLE ROUTING FZ6 S FZ6 SHG W FZ6 SA FZ6 SAHG ...
Page 94: ...CABLE ROUTING 2 49 FZ6 N FZ6 NA ...
Page 96: ...CABLE ROUTING 2 51 FZ6 NHG W FZ6 NAHG ...
Page 98: ...CABLE ROUTING 2 53 FZ6 S FZ6 SHG W ...
Page 100: ...CABLE ROUTING 2 55 FZ6 SA FZ6 SAHG ...
Page 102: ...CABLE ROUTING 2 57 FZ6 N FZ6 NHG W ...
Page 104: ...CABLE ROUTING 2 59 FZ6 NA FZ6 NAHG ...
Page 106: ...CABLE ROUTING 2 61 FZ6 S FZ6 SHG W ...
Page 108: ...CABLE ROUTING 2 63 FZ6 SA FZ6 SAHG ...
Page 110: ...CABLE ROUTING 2 65 FZ6 N FZ6 NHG W ...
Page 112: ...CABLE ROUTING 2 67 FZ6 NA FZ6 NAHG ...
Page 114: ...CABLE ROUTING 2 69 FZ6 S FZ6 SHG W ...
Page 116: ...CABLE ROUTING 2 71 FZ6 SA FZ6 SAHG ...
Page 118: ...CABLE ROUTING 2 73 ...
Page 120: ...CABLE ROUTING 2 75 FZ6 N FZ6 NHG W ...
Page 122: ...CABLE ROUTING 2 77 ...
Page 124: ...CABLE ROUTING 2 79 FZ6 NA FZ6 NAHG ...
Page 126: ...CABLE ROUTING 2 81 ...
Page 128: ...CABLE ROUTING 2 83 ...
Page 130: ...CABLE ROUTING 2 85 ...
Page 132: ...ELECTRICAL SYSTEM 3 35 REPLACING THE HEADLIGHT BULBS 3 35 ADJUSTING THE HEADLIGHT BEAMS 3 35 ...
Page 133: ......
Page 170: ...ELECTRICAL SYSTEM 3 37 ...
Page 173: ......
Page 244: ...FRONT FORK 4 71 ...
Page 261: ......
Page 320: ...CRANKCASE 5 59 ...
Page 342: ...TRANSMISSION 5 81 ...
Page 351: ...THERMOSTAT 6 8 Refer to CHECKING THE RADIATOR on page 6 3 ...
Page 365: ...THROTTLE BODIES 7 8 ...
Page 366: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM ...
Page 370: ...AIR INDUCTION SYSTEM 7 13 2 Install Reed valve cover ...
Page 383: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 385: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 7 Main fuse 10 Battery ...
Page 387: ...CHARGING SYSTEM 8 14 ...
Page 399: ...SIGNALING SYSTEM 8 26 ...
Page 433: ...FUEL PUMP SYSTEM 8 60 ...
Page 442: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Page 443: ...IMMOBILIZER SYSTEM 8 70 ...
Page 446: ...ABS ANTI LOCK BRAKE SYSTEM 8 73 EAS27740 ABS COMPONENTS CHART ...
Page 448: ...ABS ANTI LOCK BRAKE SYSTEM 8 75 EAS27750 ABS CONNECTOR LOCATION CHART ...
Page 454: ...ABS ANTI LOCK BRAKE SYSTEM 8 81 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 478: ...ELECTRICAL COMPONENTS 8 105 EAS27970 ELECTRICAL COMPONENTS ...
Page 480: ...ELECTRICAL COMPONENTS 8 107 ...
Page 482: ...ELECTRICAL COMPONENTS 8 109 EAS27980 CHECKING THE SWITCHES ...
Page 504: ...ELECTRICAL COMPONENTS 8 131 ...
Page 511: ...TROUBLESHOOTING 9 6 ...
Page 520: ......
Page 521: ......
Page 522: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...