CABLE ROUTING
2-68
FZ6-NA/FZ6-NAHG
1. Main switch and immobilizer lead
2. Meter and left handlebar switch lead
3. Clutch cable
4. Battery negative lead coupler
5. Starter motor relay lead
6. Battery negative lead
7. Fuel tank drain hose
8. Hydraulic unit lead
9. Rectifier/regulator
10.Turn signal relay
11.Radiator fan motor relay
12.Starting circuit cut-off relay
13.Clamp
14.License plate light lead
15.Rear right turn signal light lead
16.Rear left turn signal light lead
17.Dimmer relay
18.Speed sensor lead
19.Sidestand switch lead
20.Oil level switch lead
21.AC magneto lead
22.Front brake hose
23.Throttle cable (return side)
24.Throttle cable (pull side)
25.Radiator fan motor lead
26.Air cut-off valve lead
27.ABS check coupler
28.Connector
29.Left handlebar switch lead
A. Route the main switch and immobilizer
lead inside (in the width direction of the
vehicle) of the left handlebar switch lead.
B. To the auxiliary light
C. To the meter
D. Line up the left handlebar switch lead cou-
pler and radiator fan motor lead coupler
behind the head
E. Route the clutch cable over the wire har-
ness.
F. To the immobilizer
G. To the main switch
H. Place three couplers on the flange of the
cover.
I. To the front wheel sensor. Place the
between frame and clutch cable on the
clutch cable fixing bracket.
J. To the fuel pump
K. Clamp four wire leads. There should be no
excessive slack on the wire leads.
L. To the fuel tank
M. Either installation position can be
accepted, but make sure that the leads are
not crossed.
N. Clamp the rear turn signal lead and license
plate light lead to the frame. Hook the
clamp to the bracket. Pull out the lead suffi-
ciently to the frame side and route it along
with the side of the back stay. Cut the tip of
the clamp to be between 1 and 5 mm (0.04
and 0.20 in) upward.
O. Clamp the rear turn signal light lead and
license plate light lead to the frame. Cut the
tip of the clamp to be between 1 and 5 mm
(0.04 and 0.20 in).
P. Gap between the lead and muffler should
be 10 mm (0.39 in) or more.
Q. Coupler should not run on the relay assem-
bly.
R. To the tail/brake light
S. To the license plate light
T. To the rear turn signal light (right)
U. To the rear turn signal light (left)
V. To the engine
W. Route the speed sensor lead behind the
starter motor lead
X. Point the bend-R section of the throttle
cable (pull side) to the inner side horizon-
tally. It is also possible to visually check the
bend-R section. the illustration. Secure the
clamp to the weld of the cross member
with the frame. Position the binding section
in front of the vehicle body and cut the tip
to be between 1 and 5 mm (0.04 and 0.20
in).
Y. Connect the ABS check coupler to the con-
nector, and then install the ABS check cou-
pler to the bracket.
Z. To the headlight bulb
AA.Clamp the seat lock cable to the frame as
shown in the illustration. Secure the clamp
to the weld of the cross member with the
frame. Position the binding section in front
of the vehicle body and cut the tip to be
between 1 and 5 mm (0.04 and 0.20 in).
AB.Point the tip of the clamp to the inner side
of the vehicle body.
AC.To the headlight bulb
AD.To the auxiliary light socket
AE.To the wire harness
AF.Route the main switch and immobilizer
lead inside (in the width direction of the
vehicle of the left handlebar switch lead.)
Summary of Contents for 2007 FZ6-NA
Page 1: ...2007 FZ6 N S 4S8 28197 E0 SERVICE MANUAL FZ6 NA SA FZ6 NHG W FZ6 SHG W FZ6 NAHG SAHG ...
Page 6: ......
Page 8: ......
Page 64: ...TIGHTENING TORQUES 2 19 Cylinder head tightening sequence Crankcase tightening sequence ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil level switch 2 Oil cooler 3 Relief valve ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil pump 3 Relief valve ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Drive axle ...
Page 84: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 85: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator 2 Oil cooler ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Page 87: ...COOLING SYSTEM DIAGRAMS 2 42 1 Water pump 2 Oil cooler 3 Radiator ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 43 ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 44 1 Oil cooler 2 Water pump ...
Page 90: ...COOLING SYSTEM DIAGRAMS 2 45 ...
Page 91: ...COOLING SYSTEM DIAGRAMS 2 46 1 Radiator 2 Thermostat ...
Page 92: ...CABLE ROUTING 2 47 EAS20430 CABLE ROUTING FZ6 S FZ6 SHG W FZ6 SA FZ6 SAHG ...
Page 94: ...CABLE ROUTING 2 49 FZ6 N FZ6 NA ...
Page 96: ...CABLE ROUTING 2 51 FZ6 NHG W FZ6 NAHG ...
Page 98: ...CABLE ROUTING 2 53 FZ6 S FZ6 SHG W ...
Page 100: ...CABLE ROUTING 2 55 FZ6 SA FZ6 SAHG ...
Page 102: ...CABLE ROUTING 2 57 FZ6 N FZ6 NHG W ...
Page 104: ...CABLE ROUTING 2 59 FZ6 NA FZ6 NAHG ...
Page 106: ...CABLE ROUTING 2 61 FZ6 S FZ6 SHG W ...
Page 108: ...CABLE ROUTING 2 63 FZ6 SA FZ6 SAHG ...
Page 110: ...CABLE ROUTING 2 65 FZ6 N FZ6 NHG W ...
Page 112: ...CABLE ROUTING 2 67 FZ6 NA FZ6 NAHG ...
Page 114: ...CABLE ROUTING 2 69 FZ6 S FZ6 SHG W ...
Page 116: ...CABLE ROUTING 2 71 FZ6 SA FZ6 SAHG ...
Page 118: ...CABLE ROUTING 2 73 ...
Page 120: ...CABLE ROUTING 2 75 FZ6 N FZ6 NHG W ...
Page 122: ...CABLE ROUTING 2 77 ...
Page 124: ...CABLE ROUTING 2 79 FZ6 NA FZ6 NAHG ...
Page 126: ...CABLE ROUTING 2 81 ...
Page 128: ...CABLE ROUTING 2 83 ...
Page 130: ...CABLE ROUTING 2 85 ...
Page 132: ...ELECTRICAL SYSTEM 3 35 REPLACING THE HEADLIGHT BULBS 3 35 ADJUSTING THE HEADLIGHT BEAMS 3 35 ...
Page 133: ......
Page 170: ...ELECTRICAL SYSTEM 3 37 ...
Page 173: ......
Page 244: ...FRONT FORK 4 71 ...
Page 261: ......
Page 320: ...CRANKCASE 5 59 ...
Page 342: ...TRANSMISSION 5 81 ...
Page 351: ...THERMOSTAT 6 8 Refer to CHECKING THE RADIATOR on page 6 3 ...
Page 365: ...THROTTLE BODIES 7 8 ...
Page 366: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM ...
Page 370: ...AIR INDUCTION SYSTEM 7 13 2 Install Reed valve cover ...
Page 383: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 385: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 7 Main fuse 10 Battery ...
Page 387: ...CHARGING SYSTEM 8 14 ...
Page 399: ...SIGNALING SYSTEM 8 26 ...
Page 433: ...FUEL PUMP SYSTEM 8 60 ...
Page 442: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Page 443: ...IMMOBILIZER SYSTEM 8 70 ...
Page 446: ...ABS ANTI LOCK BRAKE SYSTEM 8 73 EAS27740 ABS COMPONENTS CHART ...
Page 448: ...ABS ANTI LOCK BRAKE SYSTEM 8 75 EAS27750 ABS CONNECTOR LOCATION CHART ...
Page 454: ...ABS ANTI LOCK BRAKE SYSTEM 8 81 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 478: ...ELECTRICAL COMPONENTS 8 105 EAS27970 ELECTRICAL COMPONENTS ...
Page 480: ...ELECTRICAL COMPONENTS 8 107 ...
Page 482: ...ELECTRICAL COMPONENTS 8 109 EAS27980 CHECKING THE SWITCHES ...
Page 504: ...ELECTRICAL COMPONENTS 8 131 ...
Page 511: ...TROUBLESHOOTING 9 6 ...
Page 520: ......
Page 521: ......
Page 522: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...