Yamaha 2003 FJR1300, Service Manual

Page: 7 / 162

CONTENTS
GENERAL INFORMATION ..............................................................................1
SPECIAL TOOLS ......................................................................................1
SPECIFICATIONS ............................................................................................2
GENERAL SPECIFICATIONS ..................................................................2
ENGINE SPECIFICATIONS ......................................................................3
CHASSIS SPECIFICATIONS ....................................................................5
ELECTRICAL SPECIFICATIONS .............................................................8
TIGHTENING TORQUES .......................................................................10
CHASSIS TIGHTENING TORQUES ..................................................10
CABLE ROUTING ...................................................................................11
FJR1300 ..............................................................................................11
FJR1300A ...........................................................................................23
PERIODIC CHECKS AND ADJUSTMENTS ..................................................42
INTRODUCTION .....................................................................................42
PERIODIC MAINTENANCE AND LUBRICATION CHART .....................42
SEATS AND FUEL TANK .......................................................................44
FUEL TANK ........................................................................................44
INSTALLING THE FUEL PUMP .........................................................46
COWLINGS AND COVERS ....................................................................47
COWLINGS .........................................................................................47
ELECTRICAL SYSTEM ..........................................................................50
ADJUSTING THE HEADLIGHT BEAMS ............................................50
CHASSIS ........................................................................................................51
FRONT WHEEL AND BRAKE DISCS ....................................................51
REAR WHEEL AND BRAKE DISC .........................................................52
INSTALLING THE BEARING ..............................................................53
FRONT AND REAR BRAKES .................................................................54
REAR BRAKE MASTER CYLINDER ..................................................54
HANDLEBARS ........................................................................................57
RIGHT HANDLEBAR ..........................................................................57
ANTI-LOCK BRAKE SYSTEM (FJR1300A) ............................................58
ABS OUTLINE ....................................................................................58
ABS COMPONENTS ..........................................................................77
ABS COUPLERS ................................................................................78
CIRCUIT DIAGRAM ............................................................................79
TROUBLESHOOTING ........................................................................81
ECU (ABS) AND FAIL-SAFE RELAY ...............................................100
FRONT WHEEL SENSOR AND SENSOR ROTOR .........................104
REAR WHEEL SENSOR AND SENSOR ROTOR ...........................109
HYDRAULIC UNIT ............................................................................113
HYDRAULIC ABS .............................................................................120