Yamaha 2001 V Star XVS1100AN Owner'S Manual Download Page 70 | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-17

6

EAU00696

Adjusting the brake lever free
play

The brake lever free play should mea-
sure 5–8 mm as shown. Periodically
check the brake lever free play and, if
necessary, adjust it as follows.

1. Loosen the locknut at the brake le-

ver.

2. To increase the brake lever free

play, turn the adjusting bolt in di-
rection

a

. To decrease the brake

lever free play, turn the adjusting
bolt in direction

b

.

3. Tighten the locknut.

EW000099

WARNING

@

●

After adjusting the brake lever
free play, check the free play
and make sure that the brake is
working properly.

●

A soft or spongy feeling in the
brake lever can indicate the
presence of air in the hydraulic
system. If there is air in the hy-
draulic system, have a Yamaha
dealer bleed the system before
operating the motorcycle. Air in
the hydraulic system will dimin-
ish the braking performance,
which may result in loss of con-
trol and an accident.

@

a. Brake lever free play

1. Locknut
2. Brake lever free play adjusting bolt

E_5pb.book Page 17 Tuesday, January 23, 2001 11:59 AM

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Summary of Contents for 2001 V Star XVS1100AN

Page 1: ...5PB 28199 20 XVS1100N XVS1100AN OWNER S MANUAL PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2000 12 0 3 1 CR E ...

Page 2: ...H_5KS_Toc0 fm Page 2 Monday August 21 2000 11 11 AM ...

Page 3: ...acing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer E_5pb book Page 1 Tuesday January 23 2001 11 59...

Page 4: ... be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product informat...

Page 5: ...IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE E_5pb book Page 2 Tuesday January 23 2001 11 59 AM ...

Page 6: ... S MANUAL 2000 by Yamaha Motor Co Ltd 1st Edition November 2000 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan E_5pb book Page 3 Tuesday January 23 2001 11 59 AM ...

Page 7: ...ND CONTROL FUNCTIONS 3 4 PRE OPERATION CHECKS 4 5 OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 MOTORCYCLE CARE AND STORAGE 7 8 SPECIFICATIONS 8 9 CONSUMER INFORMATION 9 INDEX EAU00009 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 8: ...E_5pb book Page 2 Tuesday January 23 2001 11 59 AM ...

Page 9: ...NFORMATION 1 Safe riding 1 1 Protective apparel 1 3 Modifications 1 3 Loading and accessories 1 3 Gasoline and exhaust gas 1 5 Location of important labels 1 7 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 10: ...MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a passenger 3 The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcy...

Page 11: ...undercornering insuf ficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you 6 The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the op...

Page 12: ... They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your ...

Page 13: ...ing such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme cautio...

Page 14: ...y therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spill...

Page 15: ...ould catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If...

Page 16: ...of important labels Please read the following important labels carefully before operating this motorcycle WARNING Before you operate this vehicle read the owner s manual English 3HP 21568 E0 1 2 E_5pb book Page 7 Tuesday January 23 2001 11 59 AM ...

Page 17: ...DESCRIPTION 2 Left view XVS1100 2 1 Right view XVS1100 2 2 Left view XVS1100A 2 3 Right view XVS1100A 2 4 Controls and instruments XVS1100 XVS1100A 2 5 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 18: ...l cock page 3 8 3 Shock absorber assembly spring preload adjusting ring page 3 14 4 Helmet holder page 3 12 5 Storage compartment page 3 13 6 Owner s tool kit page 6 1 7 Fuses page 6 27 8 Engine oil level check window page 6 8 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 19: ...VS1100 9 Engine oil filter element page 6 8 10 Battery page 6 25 11 Main fuse page 6 27 12 Main switch steering lock page 3 1 13 Air filter element page 6 11 14 Brake pedal page 3 6 E_5pb book Page 2 Tuesday January 23 2001 11 59 AM ...

Page 20: ...k page 3 8 3 Shock absorber assembly spring preload adjusting ring page 3 14 4 Helmet holder page 3 12 5 Storage compartment page 3 13 6 Owner s tool kit page 6 1 7 Fuses page 6 27 8 Engine oil level check window page 6 8 E_5pb book Page 3 Tuesday January 23 2001 11 59 AM ...

Page 21: ...S1100A 9 Engine oil filter element page 6 7 10 Battery page 6 25 11 Main fuse page 6 27 12 Main switch steering lock page 3 1 13 Air filter element page 6 11 14 Brake pedal page 3 6 E_5pb book Page 4 Tuesday January 23 2001 11 59 AM ...

Page 22: ... lever page 3 5 2 Left handlebar switches page 3 3 3 Starter choke lever page 3 9 4 Speedometer unit page 3 3 5 Fuel tank cap page 3 7 6 Right handlebar switches page 3 4 7 Throttle grip page 6 13 8 Brake lever page 3 6 E_5pb book Page 5 Tuesday January 23 2001 11 59 AM ...

Page 23: ...3 5 Shift pedal XVS1100A 3 5 Brake lever 3 6 Brake pedal 3 6 Fuel tank cap 3 7 Fuel 3 7 Fuel cock 3 8 Starter choke lever 3 9 Seats XVS1100 3 10 Seats XVS1100A 3 11 Helmet holder 3 12 Storage compartment 3 13 Adjusting the shock absorber assembly 3 14 Luggage strap holders 3 17 Sidestand 3 17 Ignition circuit cut off system 3 18 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 24: ...40 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it EW000016 WARNING Never turn the key to OFF or LOCK ...

Page 25: ...ndicator light comes on when the transmission is in the neutral position EAU00057 Turn signal indicator light This indicator light flashes when the turn signal switch is pushed to the left or right EAU03192 Engine trouble warning light This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this oc curs have the Yamaha dealer check the self diagnos...

Page 26: ...ank of fuel This information will enable you to plan future fuel stops NOTE This motorcycle is not equipped with a tachometer however it has a built in speed limiter which prevents the en gine speed from exceeding approxi mately 6 800 r min and the vehicle speed from exceeding approximately 175 km h EAU00118 Handlebar switches EAU00127 Turn signal switch To signal a right hand turn push this switc...

Page 27: ...stop switch Set this switch to to stop the en gine in case of an emergency such as when the motorcycle overturns or when the throttle cable is stuck EAU00143 Start switch Push this switch to crank the engine with the starter EC000005 CAUTION See page 5 1 for starting instruc tions prior to starting the engine 1 Start switch 2 Engine stop switch E_5pb book Page 4 Tuesday January 23 2001 11 59 AM ...

Page 28: ...uit cut off system EAU00157 Shift pedal XVS1100 The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle EAU01215 Shift pedal XVS1100A The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifti...

Page 29: ...grip To apply the front brake pull the lever toward the handle bar grip EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Brake lever 1 Brake pedal XVS1100 1 Brake pedal XVS1100A E_5pb book Page 6 Tuesday January 23 2001 11 59 AM ...

Page 30: ...he lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked EW000024 WARNING Make sure that the fuel tank cap is properly installed before riding EAU03753 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown EW000130 WARNI...

Page 31: ...ations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding Recommended fuel Regular gasoline For Australia Unleaded fuel only Fuel tank capacity Total am...

Page 32: ...d engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke ECA00038 CAUTION Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If t...

Page 33: ...he projection on the front of the passenger seat into the seat holder as shown place the seat in the original position and then install the nut Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolts and bracket and then pull the rider seat up 1 Nut XVS1100 1 Projection 2 Seat holder XVS1100 1 Bolt 2 2 Bracket XVS1100 E_5pb book Page 10 Tuesday January 23 2001 11 59 AM ...

Page 34: ...hat the seats are properly secured before riding EAU03202 Seats XVS1100A Passenger seat To remove the passenger seat Remove the bolt and then pull the pas senger seat up To install the passenger seat Insert the projection on the front of the passenger seat into the holder as shown place the seat in the original position and then install the bolt 1 Projection 2 2 Seat holder 2 XVS1100 1 Bolt XVS110...

Page 35: ...senger seat NOTE Make sure that the seats are properly secured before riding EAU00260 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key EW000030 WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control a...

Page 36: ...le To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise 2 Pull the storage compartment cov er out as shown 1 Storage compartment cover 2 Storage compartment lock 1 Storage compartment lock cover 1 Storage compartment cover E_5pb book Page 13 Tuesday January 23 2001 11 59 AM ...

Page 37: ... is equipped with a spring preload adjusting ring EC000015 CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload as follows 1 Remove the rider seat See page 3 10 XVS1100 or 3 12 XVS1100A for rider seat removal and installation procedures 2 Remove each quick fastener from the ignitor unit panel by pushing the center in with a screwdriv...

Page 38: ...l the ignitor unit panel out to the right 4 Remove the mudguard by remov ing each quick fastener 1 Ignitor unit panel 1 Quick fastener 3 2 Mudguard XVS1100 1 Quick fastener 2 2 Mudguard XVS1100A E_5pb book Page 15 Tuesday January 23 2001 11 59 AM ...

Page 39: ...ner head 7 Install the rider seat EAU00315 WARNING This shock absorber contains high ly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not...

Page 40: ...he ignition circuit cut off system EW000044 WARNING The motorcycle must not be ridden with the sidestand down or if the sidestand cannot be properly moved up or does not stay up oth erwise the sidestand could contact the ground and distract the opera tor resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respo...

Page 41: ...he clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch lever is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure EW000045 WARNING _ If a malfunction is noted have a...

Page 42: ...e clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may be defective The motorcycle shoul...

Page 43: ...PRE OPERATION CHECKS 4 Pre operation check list 4 1 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 44: ...Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 7 6 9 Final gear oil Check vehicle for oil leakage 6 9 6 10 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjust if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hyd...

Page 45: ...th Lubricate pedal pivoting points if necessary 6 22 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 22 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 22 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation ...

Page 46: ...tion can be accomplished in a very short time and the added safety it assures is more than worth the time involved _ EWA00033 WARNING _ If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle _ E_5pb book Page 3 Tuesday January 23 2001 11 59 AM ...

Page 47: ...NT RIDING POINTS 5 Starting and warming up a cold engine 5 1 Starting a warm engine 5 3 Shifting 5 3 Tips for reducing fuel consumption 5 4 Engine break in 5 5 Parking 5 5 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 48: ... possible loss of control EAU01715 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sidestand up EW000054 WARNING _ Before starting the engine check the function of the igni tion circuit cut...

Page 49: ...ickers or remains on after starting immediately stop the en gine and then check the engine oil level and the vehicle for oil leakage If necessary add engine oil and then check the warning light again If the warning light does not come on when turning the key to ON or if it does not go off after starting the engine with sufficient engine oil have a Yamaha dealer check the electrical circuit _ 6 Aft...

Page 50: ... lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 1 Shift pedal N Neutral position XVS1100 1 Shift pedal N Neutral position XVS1100A E...

Page 51: ...ch are not designed to withstand the shock of forced shifting EAU00424 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style Consider the following tips to reduce fuel consumption Thoroughly warm up the engine Turn the starter choke off as soon as possible Shift up swiftly and avoid high en gine speeds during acceleration Do not rev the engine while shift ing dow...

Page 52: ...1 3 throttle 1 000 1 600 km Avoid prolonged operation above 1 2 throttle EC000056 CAUTION After 1 000 km of operation the en gine oil and final gear oil must be changed and the oil filter element replaced 1 600 km and beyond The vehicle can now be operated nor mally EC000049 CAUTION If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehi...

Page 53: ...l position 6 18 Adjusting the rear brake light switch 6 18 Checking the front and rear brake pads 6 19 Checking the brake fluid level 6 19 Changing the brake fluid 6 20 Checking and lubricating the cables 6 21 Checking and lubricating the throttle grip and cable 6 21 Checking and lubricating the brake and shift pedals 6 22 Checking and lubricating the brake and clutch levers 6 22 Checking and lubr...

Page 54: ...cycle maintenance work have a Yamaha dealer do it for you EAU01129 Owner s tool kit The owner s tool kit is located inside the storage compartment See page 3 13 for storage compartment opening procedures The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever ad...

Page 55: ... MAINTENANCE JOB ODOMETER READING 1 000 km ANNUAL CHECK 1 10 20 30 40 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap Replace 4 Valves Check valve clearance Adjust 5 Air filter element Clean Replace 6 Clutch Check operation Adjust 7 Front brake Check operation fluid level and vehicle for fluid leakage See NOTE on page 6 ...

Page 56: ...ng bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 20 000 km 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Sidestand Check operation Lubricate 17 Sidestand switch Check operation 18 Front fork Check operation and for oil leakage 19 Shock absorber assembly Check operation and shock absorber for oil leaka...

Page 57: ...he brake master cylinder and caliper and change the brake fluid Replace the brake hoses every four years and if cracked or damaged _ 23 Final gear oil Check oil level and vehicle for oil leakage Change 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER R...

Page 58: ...nance jobs described in this chapter Refer to this section each time the pan el needs to be removed and installed EAU00491 Panel A To remove the panel Remove the bolt and then pull the pan el off as shown To install the panel Place the panel in the original position and then install the bolt 1 Panel A 1 Bolt E_5pb book Page 5 Tuesday January 23 2001 11 59 AM ...

Page 59: ...ug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medi um to light tan the ideal color when the motorcycle is ridden nor mally 2 Check that all spark plugs installed in the engine have the same color NOTE If any spark plug shows a distinctly dif ferent color the ...

Page 60: ...soon as possible 4 Install the spark plug cap 5 Place the spark plug cover in the original position EAU01712 Engine oil and oil filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the motorcyc...

Page 61: ...ent replacement 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase 4 Install the engine oil drain bolt and then tighten it to the specified torque 5 Add the specified amount of the recommended engine oil and then install and tighten t...

Page 62: ... immediately turn the engine off and have a Yamaha deal er check the vehicle 7 Turn the engine off and then check the oil level and correct it if necessary NOTE Have a Yamaha dealer replace the oil filter element when necessary EAU03714 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the motorcycle I...

Page 63: ...n under the final gear case to collect the used oil 2 Remove the oil filler bolt and drain bolt to drain the oil from the final gear case 3 Install the final gear oil drain bolt and then tighten it to the specified torque 4 Add the recommended final gear oil to the brim of the filler hole NOTE _ GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used _ 5 Install and tighten the ...

Page 64: ... remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 4 Insert the air filter element into the air filter case as shown EC000082 CAUTION Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise...

Page 65: ...eed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart NOTE A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer to the spark plug lead 2 Start the engine and warm it up for several minutes at 1 000 2 000 r min while occasionally rev ving it to 4 000 5 000 r min NOTE The engine is warm when ...

Page 66: ...fied in the periodic maintenance and lubrication chart EAU03813 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride EW000082 WARNING _ The tire air pressure must be checked and adjusted on cold tires i e when t...

Page 67: ...res before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced CE 20E NOTE _ The tire tread depth limits may differ from country to country Always comply with the local regulations _ Tire air pressure measured on cold tires Loa...

Page 68: ... Yamaha Motor Co Ltd _ CE 10E CE 10E EAU00680 WARNING _ It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to patch ...

Page 69: ...rt ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU00692 Adjusting the clutch lever free play The clutch lever free play should mea sure 5 10 mm as shown Periodically check the clutch lever free play and if necessary adjust it as follows 1 Loosen the locknut at the clutch le ver 2 To incr...

Page 70: ...direction b 3 Tighten the locknut EW000099 WARNING After adjusting the brake lever free play check the free play and make sure that the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic syste...

Page 71: ...l diminish the braking performance which may result in loss of control and an accident EAU00713 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light swi...

Page 72: ...oove has almost disappeared have a Yamaha dealer replace the brake pads as a set EAU03776 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake flu id level may indicate worn brake pads and or brake syst...

Page 73: ...e fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU03073 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic mai...

Page 74: ...rip and the condition of the throttle cable should be checked before each ride and the cable should be lubricated or replaced if necessary NOTE _ Since the throttle grip must be removed to access the throttle cable end the throttle grip and the cable should al ways be lubricated at the same time _ 1 Remove the throttle grip by remov ing the screws 2 Hold up the throttle cable and then apply severa...

Page 75: ... should be lu bricated if necessary EAU03165 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary EW000113 WARNING If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Recommended lubricant Lithium soap based grease...

Page 76: ...on 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly EC000098 CAUTION If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU00794 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be ch...

Page 77: ...ha dealer check or repair the steer ing EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings E_5pb book Page 24 Tuesday January 23 2001 11 59 AM ...

Page 78: ... burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas The...

Page 79: ...nths check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals EC000102 CAUTION Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special con stant voltage batt...

Page 80: ...asten ers shown by pushing the center in with a screwdriver then pulling the fastener out 3 Pull the ignitor unit panel outward to the right NOTE To install a quick fastener push its pin back so that it will protrude from the fastener head then insert the fastener and push the protruding pin in until it is flush with the fastener head 1 Quick fastener 3 1 Quick fastener 2 Pin After removal Before ...

Page 81: ...not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Odometer fuse 3 Ignition fuse 4 Headlight fuse 5 Carburetor ...

Page 82: ...n remove the headlight unit and bulb cover 3 Remove the headlight bulb holder by turning it counterclockwise and then remove the defective bulb EW000119 WARNING Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new bulb into position and then secure it with the bulb holder 1 Screw 2 1 Headligh...

Page 83: ...stall the bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU00855 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the screws 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push ...

Page 84: ... loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha p...

Page 85: ...ition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over qu...

Page 86: ...E_5pb book Page 33 Tuesday January 23 2001 11 59 AM ...

Page 87: ...MOTORCYCLE CARE AND STORAGE 7 Care 7 1 Storage 7 4 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 88: ...nstalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and degreaser off with water Cleaning ECA00010 CAUTION _ Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner ...

Page 89: ... the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quali ty plastic polishing compound after washing _ After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the are...

Page 90: ...s steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or co...

Page 91: ...nt corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored _ Long term Before storing your motorcycle for several months 1 Follow all the instructions in the Care section of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float cham bers by loosenin...

Page 92: ...les and the pivoting points of all levers and pedals as well as of the sidestand centerstand 7 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlets with plas tic bags to prevent mo...

Page 93: ...SPECIFICATIONS 8 Specifications 8 1 Conversion table 8 6 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 94: ...1 645 mm Ground clearance 145 mm Minimum turning radius 3 300 mm Basic weight with oil and full fuel tank XVS1100 275 kg XVS1100A 288 kg Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement V type 2 cylinder Displacement 1 063 cm3 Bore stroke 95 0 75 0 mm Compression ratio 8 3 1 Starting system Electric starter Lubrication system Wet sump Engine oil Type Recommended engine oil classifi...

Page 95: ...s Passenger car motor oils often labeled ENERGY CONSERVING II contain anti friction addi tives which will cause clutch and or starter clutch slip page resulting in reduced component life and poor engine performance Spark plug Manufacturer model NGK BPR7ES or DENSO W22EPR U Gap 0 7 0 8 mm Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 1 660 Sec...

Page 96: ... 2 25 kgf cm2 2 25 bar Rear 250 kPa 2 50 kgf cm2 2 50 bar Total weight of rider passenger cargo and accessories XVS1100A Front Type Tube tire Size 130 90 16 67S Manufacturer model Dunlop D404F Rear Type Tube tire Size 170 80 15 M C 77S Manufacturer model Dunlop D404G Maximum load 200 kg Tire air pressure measured on cold tires Up to 90 kg Front 225 kPa 2 25 kgf cm2 2 25 bar Rear 225 kPa 2 25 kgf c...

Page 97: ... Suspension Front Telescopic fork Rear Swingarm link suspension Spring shock absorber Front Coil spring oil damper Rear Coil spring gas oil damper spring preload adjustable Wheel travel Front 140 mm Rear 113 mm Electrical system Ignition system Transistorized coil ignition digital Charging system Type A C magneto Standard output XVS1100 14 V 305 W 5 000 r min XVS1100A 14 V 350 W 5 000 r min Batter...

Page 98: ...vel warning light 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Fuses Main fuse 30 A Signaling system fuse 10 A Odometer fuse 5 A Ignition fuse 10 A Headlight fuse 15 A Carburetor heater fuse 15 A E_5pb book Page 5 Tuesday January 23 2001 11 59 AM ...

Page 99: ...etric unit Multiplier Imperial unit Torque m kg m kg cm kg cm kg 7 233 86 794 0 0723 0 8679 ft lb in lb ft lb in lb Weight kg g 2 205 0 03527 lb oz Speed km h 0 6214 mi h Distance km m m cm mm 0 6214 3 281 1 094 0 3937 0 03937 mi ft yd in in Volume Capacity cc cm3 cc cm3 L liter L liter 0 03527 0 06102 0 8799 0 2199 oz IMP liq cu in qt IMP liq gal IMP liq Miscellaneous kg mm kg cm2 Centigrade C 55...

Page 100: ...E_5pb book Page 7 Tuesday January 23 2001 11 59 AM ...

Page 101: ...ORMATION 9 Identification numbers 9 1 Key identification number 9 1 Vehicle identification number 9 1 Model label 9 2 Motorcycle noise regulation for Australia 9 2 E_5pb book Page 1 Tuesday January 23 2001 11 59 AM ...

Page 102: ...1E EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU01043 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify y...

Page 103: ...stralia TAMPERING WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and...

Page 104: ... High beam indicator light 3 2 Horn switch 3 4 I Identification numbers 9 1 Idling speed adjusting 6 12 Ignition circuit cut off system 3 18 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location 1 7 Luggage strap holders 3 17 M Main switch steering lock 3 1 Model label 9 2 N Neutral indicator light 3 2 Noise regulation for Australia 9 2 O Oil level warning light 3 2 P ...

Page 105: ... Tires 6 13 Tool kit 6 1 Troubleshooting 6 31 Troubleshooting chart 6 32 Turn signal indicator light 3 2 Turn signal or tail brake light bulb replacing 6 30 Turn signal switch 3 3 V Valve clearance adjusting 6 13 Vehicle identification number 9 1 W Wheel bearings checking 6 24 Wheels 6 16 E_5pb book Page 2 Tuesday January 23 2001 11 59 AM ...

Page 106: ...H_5KS_Toc0 fm Page 2 Monday August 21 2000 11 11 AM ...

Page 107: ...H_5KS_Toc0 fm Page 2 Monday August 21 2000 11 11 AM ...

Page 108: ...5PB 28199 20 XVS1100N XVS1100AN OWNER S MANUAL PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2000 12 0 3 1 CR E ...

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