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28-13-011-Rev4

1/17

1

9

 

ITEM

COMPONENT

QTY ITEM COMPONENT

QTY

1.

Track Colorado/D-Max Right Hand Side x1

8.

M6 Hex Screw

x8

2.

Track Colorado/D-Max Left Hand Side

x1

9.

Track End Cap

x4

3.

Track Nut Plate

x4

10.

M8 Button Head Screw

x8

4.

M6 Washer

x8

11.

M8 Spring Washer

x8

5.

M6 Spring Washer

x8

12.

M8 Washer

x8

6.

Rivet

x8

13.

5mm Allen Key

x1

7.

4.9mm Drill Bit

x1

HOLDEN COLORADO / ISUZU D-MAX DUAL CAB 2012+

    TRACK MOUNT HEAVY DUTY ROOF RACK SYSTEM

•    Marking Pen
•    Tape Measure
•    Masking Tape
•    Scissors
•    3 mm Drill Bit
•    7 mm Drill Bit
•    Drill Bit Stop
•    Rivet Gun 
•    Tin Snips
•    Flat Blade Screwdriver
•    #2 Phillips Head Screwdriver
•    Zinc Rich Cold Galvanising Coating

MAX VEHICLE ROOF LOAD RATING: 100KG

TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCES CARGO

®

•    Mastic Silicone Sealant
•    Vacuum Cleaner
•    10mm Open Ended Spanner
•    13mm Socket or Spanner
•    Metal File
•    Die Grinder (D-Max SX only)
•    Rubber Mallet (Optional)
•    Power or Cordless Drill

3

8

4

7

6

5

2

10

11

12

13

LockNLoad   Track Mounting Kit

™  

• 

Please read instructions carefully before installation.

• 

Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.

• 

Clean your roof thoroughly prior to fitting the LockNLoad Track Heavy Duty Roof Rack System.

• 

Place these instructions in the vehicle’s glove box after installation is complete.

FIRST TIME INSTALLATION

TOOLS REQUIRED:

KIT CONTENTS

LEG AND BAR COMPONENTS SOLD SEPARATELY

Summary of Contents for LockNLoad Series

Page 1: ...s Head Screwdriver Zinc Rich Cold Galvanising Coating MAX VEHICLE ROOF LOAD RATING 100KG TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS ACCESSORIES CARGO Mastic Silicone Sealant Vacuum Cleaner 10mm Open Ended...

Page 2: ...Isuzu D Max LS LS U LS M M8 Button Head Screws Rivets NOTE image as viewed from above Rectangular cut out at rear of vehicle Vehicle Front The foam tape on side of Tracks faces outside of vehicle as s...

Page 3: ...upplied by drilling three holes through the trim at the two marked locations The trim has a stainless steel section inside Do not drill into the roof 5 Mark measurement on trim with a pencil Mark meas...

Page 4: ...e M8 mounting points can now be accessed The mounting points are covered with paint and tape Use a sharp tool to remove paint and peel away tape covering holes to reveal screw thread If the roof panel...

Page 5: ...pe SPOT DRILL RIVET HOLES Using the supplied 4 9 mm Drill Bit drill each of the applicable rivet holes as shown below Start from the rear of the vehicle working consecutively frontward Ensure the Trac...

Page 6: ...ving swarf from roof channel with a Vacuum Cleaner Vacuum swarf APPLY PROTECTIVE SEALANTS Stage 1 Liberally apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each dril...

Page 7: ...ion is correct as shown Foam Tape Foam Tape 14 INSERT NUT PLATES Run all of the M6 Hex Screws through the Nut Plates as shown This will aid installation in Step 36 END CAP FITMENT Assemble End Caps wi...

Page 8: ...hicle Front To secure End Caps insert M8 Screw assembly through End Cap and Track Tighten to 7 Nm TRACK INSTALLATION Align Track and insert all Rivets in their respective holes through Track into roof...

Page 9: ...th Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer 19 IF INSTALLING LockNLoad ROOF RACKS CONTINUE ON STEP 20 IF INSTALLING Lock...

Page 10: ...smaller rivet holes Foam Tape Foam Tape DRILL ROOF CHANNEL The spot drilled Mounting Points can now be opened out using a 7 mm Drill Bit not supplied 1B 4 1 2 Vehicle Front Vehicle Front DIE GRIND HO...

Page 11: ...ll not slide in loosen Screws to increase gap From the LockNLoad Bar Kit sold separately remove Plastite Screw from each Bar end using a 2 Phillips Head Screwdriver and pull out End Caps from Bars Kee...

Page 12: ...until both legs are securely positioned on Nut Plates within Track SECURE BAR ASSEMBLY TO TRACKS From the LockNLoad Track Kit insert 1 x M6 Hex Screw through the two outer holes on Legs into Nut Plate...

Page 13: ...n the table right Ensure measurement is taken from the centre of the Legs as shown X X Y Y X X Y Y 29 BAR SLOT MEASUREMENTS Bar 1 X ______mm x2 Bar 2 Y ______mm x2 The ends of each bar should be the s...

Page 14: ...r channel outside of the Legs and subtract 20 mm from this measurement Using the remaining pieces of Slot Cover from the previous Step cut to this length and press into the underside channel of each B...

Page 15: ...semble 1 x M6 Spring Washer and 1 x M6 Washer onto each M6 Hex Screw Insert through the outer holes on Legs into Nut Plates as shown 36 BAR FITMENT Slide Nut Plates in Track into position for Bar plac...

Page 16: ...e vehicle key Write the key number which is stamped on the key in the box provided Replacement keys are available from Yakima stockists visit www yakima com au or www yakima co nz to find your nearest...

Page 17: ...28 13 011 Rev4 17 17 www yakima com au YAKIMA PRODUCTS INC 4101 Kruse Way Lake Oswego OR 97035 2541 USA 888 925 4621 YAKIMA AUSTRALIA PTY LTD 17 Hinkler Court Brendale QLD 4500 Australia 1800 143 548...

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