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3

Introduction 

Thank you for purchasing the XyronPro XM4400 Adhesive Transfer and Laminating System. We are 

sure you will find this laminator to be useful, reliable, and easy-to-use. The XM4400 is designed to apply high 
quality, adhesive or bubble free laminate to posters, banners, and any other visuals up to 42 inches wide and up to 

300 feet long that you want to protect for future use. The machine and supplies are compatible with all types of 
computer-printed media including laser, inkjet, color and thermal in a wide range of material sizes. 

 
Technical Specifications 

Mechanical Electrically Driven cold lamination 110V @ 2 Amp (max) 
Supplies See page 17 for detailed supply roll information 

Electrically driven cold lamination 110V @ 2 Amp (max) 
Document size (max) 42” (W) x 300 feet (L) [108 cm (W) x 91.4 m (L)] 

Laminate total thickness 0.004 inches (0.1 mm) 
Document thickness 0.0 to 0.10 inches (2.54 mm) 

Machine footprint [Inches] 50.5" L x 11" W x 14.5" H 
Machine footprint [cm] 128.3 cm (L) x 27.94 cm (W) x 36.83 cm (H)] 

Stand footprint [Inches] 49.5" L x 22" W x 28" H 
Stand footprint [cm] 125.7 cm (L) x 55.88 cm (W) x 71.12 cm (H) 

Machine weight 155 lbs. (70.45 kg) 

 
Warnings 

1. 

Read and understand the Operation Manual and all safety labels before operating this machine. 

2. Only a trained person is to be permitted to operate this machine. Training should include instruction 
in operation under normal conditions and emergency situations. 

3. This machine is to be serviced only by trained and authorized personnel. Follow lockout procedures 
before servicing. 

4. Never reach into the machine for any reason unless the machine is at a COMPLETE STOP. 
5. Never leave the machine stopped in such a manner that another worker can start the machine while 

you are working on or within the machine. 
6. Never change or defeat the function of electrical interlocks or other machine "shutdown" switches. 

7. Before starting this machine, check that: 
- All persons are clear of the machine. 

- No maintenance work is being performed on the machine. 
- All guards are in place. 

- All laminate rolls are well secured in the side plate slots. 
- The machine is free of paper scraps, wraps and jams. 

8. Equipment has pinch points that can cause injury. Keep hands, loose clothing, jewelry or hair away 
from rollers during loading of the film. 

9. Cutter has an exposed blade that could cause personal injury if contact is made. Use caution when 
using or handling the hand held cutters. 

10. Electric Shock Hazard. Do not open machine covers. No user serviceable parts inside covers. 
11. The socket-outlet shall be installed near the equipment and shall be easily accessible. 

 

 

Summary of Contents for XRN4400

Page 1: ...Xyron 4400 44 Wide Format Cold Process Laminator XRN4400 Instruction Manual...

Page 2: ...1 XM4400 Adhesive Application Laminating System User s Guide P N 3355 Revision C 02 09 10...

Page 3: ...ith Film 12 Machine Rollers Bars and Supply Roll Locations 13 Web Path Diagram for Loading Laminate 13 Loading laminate film 14 Troubleshooting tip for loading laminate 16 Caring for your rollers 16 L...

Page 4: ...safety labels before operating this machine 2 Only a trained person is to be permitted to operate this machine Training should include instruction in operation under normal conditions and emergency s...

Page 5: ...k 3803 g 4 5 16 Washer Black 3804 h 2 4 Swivel Caster 3808 i 2 4 Swivel Caster W Brake 3809 j 4 Caster Mounting Bolt 5 16 18 X 2 75 3807 k 4 Caster Shoulder Bolt 2 225 X 371 3812 l 4 Lock Nut Nylon 37...

Page 6: ...5 XM4400 Cart Assembly Exploded view of Cart Assembly Shows Cross bar assembly and hardware...

Page 7: ...or assembly 3352 and then assemble the bottom cross bar See figure 1 2 Then fit and assemble the cross bars to the left side frame end in by inserting the metal dowel pin into the pilot holes of both...

Page 8: ...hole on the top side of the new cart frame ends Secure using a Black Washer and Black Nylock nut The threaded stem must be flat or flush on the top of the nylock nut Do not over tighten the Nylock nu...

Page 9: ...by inserting the wheel into the caster frames and secure with the caster bold and nut which were provided with the casters See figure 9 10 Note Left side of stand has locking caster in front and non...

Page 10: ...and keep your back straight to prevent over stressing and possible injury to your back Remove the packaging from around the machine Position the machine ends over the top bars on the cart On the under...

Page 11: ...eck the area to the rear of the machine where laminated items will exit A flat surface is desired for items to exit onto Be sure to clean the area so items do not gather dust Machine Mounting Instruct...

Page 12: ...ing normal operation the machine should always be switched to forward mode The main reason for using the reverse setting would be to remove an installed roll of material Emergency Stop Button The Emer...

Page 13: ...eed problems wrinkles and other assorted troubles will occur 5 Carefully align the two films being fed into the nip If not you will obtain poor results Economizing with film There are many ways to eco...

Page 14: ...13 Machine Rollers Idler Bars and Supply Roll Locations Web Path Diagram for Loading Laminate Laminate Path Adhesive Path Adhesive Roll Mask Roll Laminate Roll Laminate Roll...

Page 15: ...tarter section by the leading edge Route over the bottom idler bar adjacent to the lower rubber roller Make sure the starter film is inserted squarely between the two rubber rollers Use the foot pedal...

Page 16: ...he machine Ensure that the film is exiting under the cutter bar assembly Run material through the machine until all wrinkles go away Material amount will vary depending on loading accuracy Expect to r...

Page 17: ...to prevent non warranty damage please observe the following precautions 1 Clean only when needed with recommended cleaning solution Isopropyl alcohol rubbed lightly on the rollers is good cleaning sol...

Page 18: ...g the leading edge of your document is flat is very important as a small wrinkle at this point may continue through an entire document Lay the item flat on the feed tray and slightly stretch the leadi...

Page 19: ...s 3 Pull material tight to apply tension to film when cutting 4 To cut the material pull the blade along the edge of the machine to cut the material 5 Apply force down the length of the material to fu...

Page 20: ...aightness feed the items into the machine next to each other with a gap in between them in case your item is not straight This will prevent the items from overlapping It is very important to ensure th...

Page 21: ...tly Tray or paddle not flat Ensure paddle is pushed forward completely after document is loaded aligned and has begun lamination Do not press down on tray during feeding of documents Check for adhesiv...

Page 22: ...o the socket The Power button is on The green light should be on The emergency stop has been released The control mode foot auto is correct The fuse located in the rear of the machine is not blown Sta...

Page 23: ...6 5cm DL4300 300 2 Sided Standard Use Laminate 300 ft 91 4m X 42 In 106 6cm LAT3801 300 1 Side Standard Use Laminate 1 Side High Tack Adhesive 300 ft 91 4m X 38 In 96 5cm Daily Clean the rolls Inspect...

Page 24: ...cause damage Use the minimum amount of pressure necessary to clean the rolls You can destroy the silicone layer on the rolls by pressing to hard or scrubbing too long in one spot 4 Exercise care when...

Page 25: ...then pressing the foot pedal to advance the material about 4 100mm through machine To stop the feed of material Lift your foot off of the foot pedal Next pull about 8 200mm from the top roll down and...

Page 26: ...gligence loss of profit or other incidental or consequential damages arising out of the use or inability to use the equipment EXCLUSIONS TO THE WARRANTY This warranty specifically does not cover 1 Dam...

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