Xylem Lowara LS Series Installation,Operation And Maintenance Instruction Download Page 7

Installation, Operating and Maintenance Instruction

                            Model LS, LC, LCP

 

 
 

 

LS 100-english

 

page 5

 

 

Artikel No. 771073402 

 

 

 

Equally all seal casings, auxiliary systems of the 
shaft sealing, as well as heating and cooling 
systems must be filled carefully.

 

 

2.7.2 Marking 

 

 

The marking of the pump refers to the pump 
itself. For coupling and motor resp. further 
additions a separate Declaration of Conformity, 
as well as a corresponding marking must be 
available.

 

 

Example of of marking at pump: 

CE Ex II 2 G c T... . 

The marking shows the theoretically applicable range 
of temperature classes. The different temperatures, 
permitted acc. to pump  design, result as shown in 
chapter 2.7.5. The same is valid for the drive. 
For a whole unit (pump, coupling, motor) with different 
temperature classes the lowest is valid. 

 

2.7.3 Rotation Control 

 

 

Carry out rotation control with separated 
coupling halves only! Refer to chapter 5.5 and 
6.1 as well.

 

 

 

If danger of explosion is also existing during 
installation, the rotation control must not be  
carried out by short start-up of the empty pump, 
to avoid undue temperature increase in case of 
contact of rotating and stationary parts.

 

 

2.7.4 Operation of pump 

The pump must only be started up with fully opened 
suction side and slightly opened pressure side valve. 
The start-up against closed non-return valve, however, 
is possible. Immediately after the start-up  the 
discharge side valve must be adjusted to the operating 
point. 
Refer to chapter 6.2, as well. 

Operation with closed valve in suction and / or 
discharge pipe is not permitted! 

 

 

There’s a danger, that high surface 
temperatures are developing at the pump 
casing after relatively short time, through fast 
heating of the liquid inside the pump.

 

 

 

Fast pressure increase inside the pump can 
lead to overload and, thus, the pump can burst.

 

 

In chapter 6.4.1 the minimum flow is stated. Longer 
operating phases with these flows and the named 
liquids don’t cause additional increase of surface 
temperature at the pump.  
Furthermore the references in chapter 6 of these 
operating Instructions must be taken into 
consideration. 

 

 

On pumps with mech. seals the permitted 
temperature limits can be exceeded due to dry-
run. Dry run not only can occur on insufficiently   
filled seal casing, but also because of too much 
gas in the medium. 
Operation of the pump out of the permitted 
operating range can lead to dry-run, as well.

 

 

2.7.5 Temperature Limits 

 

 

Under normal operating conditions the highest 
temperatures must be expected at the surface 
of the pump casing and in the area of the 
bearings.

 

 

The surface temperature occurring at pump casing 
corresponds with the temperature  of the pumped 
liquid. 

 

 

If the pump is heated (e. g. heating jacket), care 
must be taken, that the temperature classes, 
prescribed for the plant are observed.

 

 

In the area of the bearing bracket free contact from 
surface to surrounding must be given. 

 

 

During operation of the pump it must be 
secured that an overabundant sedimentation of 
dust is avoided (regular cleaning), to prevent 
heating of pump surface over the permitted 
temperature.

 

 

The operator of the plant must secure that the 
defined operating  temperature is observed. The 
max. allowed temperature of the pumped liquid at 
suction depends on the particular temperature 
class. 

The following table shows the theoretical temperature 
limits of the pumped liquid in consideration of the 
temperature classes acc. to EN 13463-1. 

 

Temperature class acc. 

EN 13463-1 

Temperature limit of 

pumped liquid 

T4  (135°C) 

135°C 

T3  (200°C) 

180°C 

T2  (300°C) 

180°C 

T1  (450°C) 

180°C 

 

 

The particular allowed operating temperature of 
the pump is shown in the data sheet and / or the 
order confirmation resp. the type plate at the 
pump.

 

 

In the area of the bearings the temperature class T4 is 
guaranteed, provided that the ambient temperature is 
40°C and the appliance is duly operated and 
maintained. 

 

2.7.6 Maintenance 

 

 

For a secure and reliable operation it must be 
secured by regular inspections, which the unit is 
maintained competently and is kept in good 
technical condition.

 

 

Summary of Contents for Lowara LS Series

Page 1: ...920 en Volute Casing Pumps Model LS LC LCP Installation Operation and Maintenance Instruction Translation of the Original Operation Manual en Keep for further use Pay attention to this operating instr...

Page 2: ...Xylem Service Austria GmbH Ernst Vogel Stra e 2 A 2000 Stockerau Telefon 43 0 2266 604 Fax 43 0 2266 65311 E Mail info austria xyleminc com Internet www xylemaustria com...

Page 3: ...Handling Storage 9 4 1 Transport Handling 9 4 2 Storage Conservation 10 5 Mounting Installation 10 5 1 Mounting of Pump Unit 10 5 2 Connection of Pipings to the Pump 10 5 3 Coupling 11 5 4 Drive 12 5...

Page 4: ...ies to the manufacturer resp orders of spare ATEX Label only for pumps in compliance with EC directive 94 9 EG CE Marking of compliance with the EC directive 94 9 EG Ex specific marking for explosion...

Page 5: ...ir work during the guarantee period may only be carried out by us or subject to our written approval Otherwise the guarantee ceases to apply Longer term guarantees basically only cover correct handlin...

Page 6: ...danger to people or the environment The provisions of the law must be observed Measures should be taken to exclude any danger from electricity e g by complying with the local regulations on electrica...

Page 7: ...n t cause additional increase of surface temperature at the pump Furthermore the references in chapter 6 of these operating Instructions must be taken into consideration On pumps with mech seals the p...

Page 8: ...is is valid for the operation as well as for the standstill of the pump and therefore for all possible pressures and temperatures of the unit 2 8 3 NPSH The pumped liquid must have a min pressure NPSH...

Page 9: ...ng with barrier by pumped fluid P3 Packing with lantern ring with barrier by external fluid P4 Packing with lantern ring with flush P5 Packing without lantern ring with external cooling Position 4 Mat...

Page 10: ...76 0 75 5 76 5 76 5 90 0 77 0 76 5 77 5 77 5 110 0 78 0 77 5 77 0 79 0 78 5 80 0 132 0 79 0 78 5 78 0 79 5 79 5 80 0 160 0 80 0 79 5 79 0 80 5 81 0 80 5 200 0 81 5 81 0 80 5 81 5 82 0 83 0 250 0 82 5...

Page 11: ...200 6000 5400 6700 10450 3250 2300 2650 4800 200 400 250 8350 7450 6750 13050 4450 3150 3650 6550 200 6000 5400 6700 10450 3250 2300 2650 4800 200 500 250 8350 7450 6750 13050 4450 3150 3650 6550 200...

Page 12: ...ufficient firmness acc to DIN 1045 or equal standard min BN 15 to ensure a secure functional mounting The concrete foundation must have set before the unit is erected Its surface must be horizontal an...

Page 13: ...ed in the suction intake pipe when the motor is being started up If the pipe system is tested with the pump installed do not exceed the maximum permitted casing pressure of the pump and or shaft seali...

Page 14: ...available and correct if necessary Pay attention to chapter 6 beforehand It must be possible to turn the unit easily and harmoniously by hand Improper alignment of the unit can lead to damages at coup...

Page 15: ...ty devices are operational Switch on any sealing flushing or cooling devices that are provided See data sheet for quantity and pressure Open valve in suction intake pipe Set discharge side valve to ap...

Page 16: ...valid 6 5 Lubrication of Bearings 6 5 1 Oil lubrication The bearing bracket must be filled up with oil For quality of oil refer to chapter 7 4 1 For quantity of oil refer to chapter 7 4 1 The pumps a...

Page 17: ...ooled down If there is any risk of freezing empty pump cooling areas and pipes completely If the pump also remains under operating conditions pressure and temperature when stationary leave all sealing...

Page 18: ...ure 46 4 mm 2 s 175 C 15 C higher than permitted bearing temperature For ambient temperatures under 10 C another suitable type of lubrication oil must be used Request required Oil quantity Bearing bra...

Page 19: ...isassembled pumps units or single parts against tipping over or rolling off While disassembling the pump use of an open flame blowlamp etc only when there is no danger of setting fire cause an explosi...

Page 20: ...100S Unscrew the hexagon nuts M8 and demount the bearing cover 12 P Loosen and remove the hexagon screws S6 remove the bearing cover 12 Move the shaft 24 with the pair of angular contact bearings K2...

Page 21: ...ng the reverse order of steps as completed for pump disassembly However the following observations should be considered Pay attention to the utmost cleanliness when reassembling the pump For tight tol...

Page 22: ...arings aso 2 To ensure optimum availability we recommend that suitable quantities of spare parts are held in stock especially if these are made from special materials and in the case of mechanical sea...

Page 23: ...liquid level check if suction pipe is vacuum tight Air being sucked in through shaft sealing clean sealing pipe increase sealing pressure replace shaft sealing Direction of rotation is wrong swap ove...

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