Xylem Lowara LS Series Installation,Operation And Maintenance Instruction Download Page 15

Installation, Operating and Maintenance Instruction

                            Model LS, LC, LCP

 

 
 

 

LS 100-english

 

page 13

 

 

Artikel No. 771073402 

 

 

5.5 Electric Connection 

 

 

 

Electrical connection work may only be carried 
out by an authorised professional. The rules 
and regulations valid for electrical technology, 
especially those concerned with safety 
measures, must be observed. The regulations 
of the national power supply companies 
operating in that area must also be observed.

 

 

Before starting work, check that the information on the 
motor name plate is the same as the local mains 
network. The power supply cable of the coupled drive 
motor must be connected up in accordance with the 
wiring diagram produced by the motor manufacturer. A 
protective motor switch must be provided. 

 

 

In areas endangered to explosion IEC 60079-14 
must additionally be noticed for the electric 
installation.

 

 

 

Care must be taken that the base frame (2x 
M10-thread available for earthing screws) is 
earthed by means of corresponding measures.

 

 

 

The direction of rotation must only be checked 
when the pump is full. Dry running will cause 
damage to the pump.

 

 

5.6 Final Control 

Check alignment of coupling acc. to chapter 5.3.1 
again. It must be possible to turn the unit easily by 
hand at the coupling. 

 

6. Start-up, Operation, Shut down 

 

The plant may only be started up by people who 
are familiar with the local safety regulations and 
with these Operating Instructions (especially 
with the safety regulations and safety 
instructions given here).

 

 

6.1 Initial start-up 

Before starting up the pump, check, if the following 
points were controlled and carried out: 

 

If pump is oil lubricated, first open oil drain (AS) 
and drain off any liquid that may have collected 
(e.g. condensation). Close oil drain (AS) and fill oil 
as described in chapter 6.5.1. 

 

For pumps with grease lubrication, no further 
lubrication is needed before initial start-up. 

 

Pump and suction pipe must be filled completely 
with liquid when starting up. 

 

Turn pump unit once again by hand and check 
that it moves smoothly and evenly. 

 

Check that coupling guard is installed and that all 
safety devices are operational. 

 

Switch on any sealing, flushing or cooling devices 
that are provided. See data sheet for quantity and 
pressure. 

 

Open valve in suction /intake pipe. 

 

Set discharge side valve to approx. 25% of rated 
flow quantity. With pumps with a discharge branch 
rated width less than 200, the valve can remain 
closed when starting up. 

 

Secure, that unit is electrically connected acc. to 
all regulations and with all safety devices. 

 

Check direction of rotation by switching on and off 
briefly. It must be the same as the directional 
arrow on the bearing frame. 

 

6.2 Switch on drive 

 

Immediately (max. 20 seconds on 50 Hz resp. 
max. 11 seconds on 60 Hz currency feed) after 
reaching normal operating speed open discharge 
valve adjust the required operating point. The 
pumping data shown at the type plate resp. in the 
data sheet and / or the order confirmation must be 

met. Every change is only permitted after talking 
with the manufacturer! 

 

 

Operation with closed valve in the suction and / 
or discharge piping is not permitted.

 

 

 

 

On starting-up without back-pressure, the back-
pressure must be produced through throttling at 
the discharge side. After reaching full back-
pressure open valve

 

 

 

In order that the shaft sealing can be monitored 
and maintained unhindered, no protection cover 
is provided in this area. Therefore special 
attention is required when pump is working (no 
long hair, loose clothes, a.s.o.).

 

 

 

Packing: 
Packing needs leakage for trouble free function 
(drop wise outlet of the pumped medium). Adjust 
ample leakage in the beginning. Reduce that 
slowly during the first operating hours by 
continuously fastening of gland (see position "69" 
and "M2" in sectional drawing) when pump is 
running. Assume 30-100 drops / minute as 
approx. value. 

 

 

Dry running packing harden and destroy the 
shaft sealing resp. the shaft.

 

 

 

If pump does not reach attended head or if 
atypical sounds or vibrations do occur: 
Switch off pump (see chapter 6.7) and seek for 
causes (see chapter 10).

 

 

6.3 Restarting 

Basically, the same procedure should be followed as 
for starting up for the first time. However, there is no 
need to check the direction of rotation and the 
accessibility of the pump unit. 
The pump should only be automatically restarted if it 
has been made sure that the pump has remained 
filled whilst stand by. 

 

Summary of Contents for Lowara LS Series

Page 1: ...920 en Volute Casing Pumps Model LS LC LCP Installation Operation and Maintenance Instruction Translation of the Original Operation Manual en Keep for further use Pay attention to this operating instr...

Page 2: ...Xylem Service Austria GmbH Ernst Vogel Stra e 2 A 2000 Stockerau Telefon 43 0 2266 604 Fax 43 0 2266 65311 E Mail info austria xyleminc com Internet www xylemaustria com...

Page 3: ...Handling Storage 9 4 1 Transport Handling 9 4 2 Storage Conservation 10 5 Mounting Installation 10 5 1 Mounting of Pump Unit 10 5 2 Connection of Pipings to the Pump 10 5 3 Coupling 11 5 4 Drive 12 5...

Page 4: ...ies to the manufacturer resp orders of spare ATEX Label only for pumps in compliance with EC directive 94 9 EG CE Marking of compliance with the EC directive 94 9 EG Ex specific marking for explosion...

Page 5: ...ir work during the guarantee period may only be carried out by us or subject to our written approval Otherwise the guarantee ceases to apply Longer term guarantees basically only cover correct handlin...

Page 6: ...danger to people or the environment The provisions of the law must be observed Measures should be taken to exclude any danger from electricity e g by complying with the local regulations on electrica...

Page 7: ...n t cause additional increase of surface temperature at the pump Furthermore the references in chapter 6 of these operating Instructions must be taken into consideration On pumps with mech seals the p...

Page 8: ...is is valid for the operation as well as for the standstill of the pump and therefore for all possible pressures and temperatures of the unit 2 8 3 NPSH The pumped liquid must have a min pressure NPSH...

Page 9: ...ng with barrier by pumped fluid P3 Packing with lantern ring with barrier by external fluid P4 Packing with lantern ring with flush P5 Packing without lantern ring with external cooling Position 4 Mat...

Page 10: ...76 0 75 5 76 5 76 5 90 0 77 0 76 5 77 5 77 5 110 0 78 0 77 5 77 0 79 0 78 5 80 0 132 0 79 0 78 5 78 0 79 5 79 5 80 0 160 0 80 0 79 5 79 0 80 5 81 0 80 5 200 0 81 5 81 0 80 5 81 5 82 0 83 0 250 0 82 5...

Page 11: ...200 6000 5400 6700 10450 3250 2300 2650 4800 200 400 250 8350 7450 6750 13050 4450 3150 3650 6550 200 6000 5400 6700 10450 3250 2300 2650 4800 200 500 250 8350 7450 6750 13050 4450 3150 3650 6550 200...

Page 12: ...ufficient firmness acc to DIN 1045 or equal standard min BN 15 to ensure a secure functional mounting The concrete foundation must have set before the unit is erected Its surface must be horizontal an...

Page 13: ...ed in the suction intake pipe when the motor is being started up If the pipe system is tested with the pump installed do not exceed the maximum permitted casing pressure of the pump and or shaft seali...

Page 14: ...available and correct if necessary Pay attention to chapter 6 beforehand It must be possible to turn the unit easily and harmoniously by hand Improper alignment of the unit can lead to damages at coup...

Page 15: ...ty devices are operational Switch on any sealing flushing or cooling devices that are provided See data sheet for quantity and pressure Open valve in suction intake pipe Set discharge side valve to ap...

Page 16: ...valid 6 5 Lubrication of Bearings 6 5 1 Oil lubrication The bearing bracket must be filled up with oil For quality of oil refer to chapter 7 4 1 For quantity of oil refer to chapter 7 4 1 The pumps a...

Page 17: ...ooled down If there is any risk of freezing empty pump cooling areas and pipes completely If the pump also remains under operating conditions pressure and temperature when stationary leave all sealing...

Page 18: ...ure 46 4 mm 2 s 175 C 15 C higher than permitted bearing temperature For ambient temperatures under 10 C another suitable type of lubrication oil must be used Request required Oil quantity Bearing bra...

Page 19: ...isassembled pumps units or single parts against tipping over or rolling off While disassembling the pump use of an open flame blowlamp etc only when there is no danger of setting fire cause an explosi...

Page 20: ...100S Unscrew the hexagon nuts M8 and demount the bearing cover 12 P Loosen and remove the hexagon screws S6 remove the bearing cover 12 Move the shaft 24 with the pair of angular contact bearings K2...

Page 21: ...ng the reverse order of steps as completed for pump disassembly However the following observations should be considered Pay attention to the utmost cleanliness when reassembling the pump For tight tol...

Page 22: ...arings aso 2 To ensure optimum availability we recommend that suitable quantities of spare parts are held in stock especially if these are made from special materials and in the case of mechanical sea...

Page 23: ...liquid level check if suction pipe is vacuum tight Air being sucked in through shaft sealing clean sealing pipe increase sealing pressure replace shaft sealing Direction of rotation is wrong swap ove...

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