Xylem Lowara LS Series Installation,Operation And Maintenance Instruction Download Page 21

Installation, Operating and Maintenance Instruction

                            Model LS, LC, LCP

 

 
 

 

LS 100-english

 

page 19

 

 

Artikel No. 771073402 

 

 

8.7.1 Clearance at impeller 

 

Suction side of impeller 
 

 

Drive side of impeller 

 

 

Pump 

size 

Suction side 

Drive side 

D *) 

(mm) 

Radial clearance 

s (mm) 

D *) 

(mm) 

Radial clearance 

s (mm) 

new 

wear 

limit 

new 

wear 

limit 

min.  max. 

min.  max. 

125-330  200 

0,20 

(0,45) 

0,24 

(0,50) 

1,15 

(1,40) 

200 

0,20 

(0,45) 

0,24 

(0,50) 

1,15 

(1,40) 

125-500  220 

0,20 

(0,45) 

0,24 

(0,50) 

1,15 

(1,40) 

250 

0,20 

(0,50) 

0,24 

(0,55) 

1,20 

(1,50) 

150-500  250 

0,20 

(0,45) 

0,24 

(0,50) 

1,20 

(1,45) 

250 

0,20 

(0,50) 

0,24 

(0,55) 

1,20 

(1,50) 

200-260  220 

0,23 

(0,50) 

0,28 

(0,55) 

1,15 

(1,45) 

220 

0,23 

(0,50) 

0,28 

(0,55) 

1,15 

(1,45) 

200-350  250 

0,23 

(0,75) 

0,28 

(0,80) 

1,20 

(1,75) 

250 

0,23 

(0,75) 

0,28 

(0,80) 

1,20 

(1,75) 

200-400  270 

0,23 

(0,60) 

0,28 

(0,65) 

1,25 

(1,65) 

270 

0,23 

(0,60) 

0,28 

(0,65) 

1,25 

(1,65) 

200-500  250 

0,23 

(0,50) 

0,28 

(0,55) 

1,20 

(1,50) 

250 

0,23 

(0,50) 

0,28 

(0,55) 

1,20 

(1,50) 

250-315  250 

0,23 

(0,75) 

0,28 

(0,80) 

1,20 

(1,75) 

250 

0,23 

(0,75) 

0,28 

(0,80) 

1,20 

(1,75) 

250-350  270 

0,23 

(0,60) 

0,28 

(0,65) 

1,25 

(1,65) 

270 

0,23 

(0,60) 

0,28 

(0,65) 

1,25 

(1,65) 

250-400  280 

0,23 

(0,75) 

0,28 

(0,80) 

1,25 

(1,80) 

280 

0,23 

(0,75) 

0,28 

(0,80) 

1,25 

(1,80) 

250-500  280 

0,23 

(0,70) 

0,28 

(0,75) 

1,25 

(1,75) 

280 

0,23 

(0,70) 

0,28 

(0,75) 

1,25 

(1,75) 

300-400  315 

0,23 

(0,68) 

0,28 

(0,73) 

1,33 

(1,80) 

315 

0,23 

(0,68) 

0,28 

(0,73) 

1,33 

(1,80) 

300-450  315 

0,23 

(0,68) 

0,28 

(0,73) 

1,33 

(1,80) 

315 

0,23 

(0,68) 

0,28 

(0,73) 

1,33 

(1,80) 

300-500  330 

0,23 

(1,00) 

0,28 

(1,05) 

1,40 

(2,20) 

330 

0,23 

(0,70) 

0,28 

(0,75) 

1,40 

(1,90) 

350-450  380 

0,25 

(0,68) 

0,29 

(0,73) 

1,45 

(1,90) 

350 

0,25 

(0,68) 

0,29 

(0,73) 

1,45 

(1,90) 

400-400  370 

0,25 

(0,65) 

0,29 

(0,75) 

1,45 

(1,90) 

250 

0,20 

(0,45) 

0,24 

(0,50) 

1,45 

(1,70) 

600-600  515 

0,25 

(0,65) 

0,30 

(0,75) 

1,60 

(2,05) 

515 

0,25 

(0,65) 

0,30 

(0,75) 

1,60 

(2,05) 

 Values in parenthesis are valid for code VV and WW. 
 *) nominal diameter 

 

 

When the wear limits has been reached or 
exceeded, the worn parts must be replaced.

 

 

There are the following possibilities to restore the 
correct clearances: 
a)  Renew impeller(1) and wear rings (9/S und 9/D). 

Then the original measures are restored. 

b)  A customized wear ring (bored to fit) can be 

supplied to avoid replacement of the impeller. 
Please contact factory for details. 

 

8.8 Mounting 

Re-assemble the pumps using the reverse order of 
steps as completed for pump disassembly. However 
the following observations should be considered: 

 

Pay attention to the utmost cleanliness when 
reassembling the pump. 

 

For tight tolerances, e.g. between shaft sleeve 
(44) and shaft (24) or impeller (1) and shaft (24), 
as well as thread, use  a suitable anti-galling 
compound (e.g. Molykote/Never-Seeze), so that 
the assembly and the next disassembly will be 
easier. 

 

 

Anti-galling compound must be compatible with 
the pumpage.

 

 

 

Screws should be tightened, with the following 
torque: 

 

 Location 

Screw 

Size 

Screw torque in Nm 

Lubricated 

thread 

Dry thread 

 Casing screws 

M16 

75 

110 

M20 

165 (255) 

255 (385) 

M24 

325 (440) 

495 (665) 

M30 

575 

870 

 All other screws 

M12 

40 

60 

M16 

100 

150 

M20 

190 

290 

M24 

330 

500 

 Values in parenthesis are valid for: 
 - size M20 for pump size LS 400-400 and model LC & LCP 
 - size M24 for pump size LS 608-600 and LS 606-600 

 

 

It is only allowed to use the prescribed bearings 
according chapter 3.3.1. 

 

 

It is only allowed to mount a pair of angular 
bearings from one manufacturer.

 

 

 

Heat the angular contact bearings (K2) and the 
inner ring of the roller bearing (K1) in an oil bath or 
inductive up to 80  C, slide the bearings until the 
contact surface on the shaft (24) and press it as 
long as it fits tightly on the shaft. 

 

 

The angular contact bearings (K2) must be 
mounted in X-arrangement resp. in O-
arrangement at bearing bracket 100S. 

 

 

Don the lock washer (SB) and fasten the bearing 
nut (50) with a hook wrench. 

 

Cool down to ambient temperature the angular 
contact bearings. 

 

Refasten the bearing nut (50) and bend the lock 
washer (SB) of the bearing nut. 

 

Pay attention at the mounting of the shaft (24), 
with assembled angular contact bearings (K2) and 
inner ring of the roller bearing (K1) into the bearing 
bracket (10)  that the running surface of the roller 
bearing does not get damaged by the edges of the 
rolls. 

 

At the assemble pay attention of the bearing 
bracket (10) with the lantern (11) and from the 
lantern (11) with the volute casing (4) that the 
screws are positioned in the centre of the 
clearance holes. 
Otherwise the bearing bracket (10) tilts against the 
volute casing (4) and then exact adjustment of the 
oil level is affected. 

 

For mounting of the shaft sealing (packing or 
mechanical sealing) see separate description 
"Mounting Instruction of Shaft Sealing" and 
chapter 8.5. 

Summary of Contents for Lowara LS Series

Page 1: ...920 en Volute Casing Pumps Model LS LC LCP Installation Operation and Maintenance Instruction Translation of the Original Operation Manual en Keep for further use Pay attention to this operating instr...

Page 2: ...Xylem Service Austria GmbH Ernst Vogel Stra e 2 A 2000 Stockerau Telefon 43 0 2266 604 Fax 43 0 2266 65311 E Mail info austria xyleminc com Internet www xylemaustria com...

Page 3: ...Handling Storage 9 4 1 Transport Handling 9 4 2 Storage Conservation 10 5 Mounting Installation 10 5 1 Mounting of Pump Unit 10 5 2 Connection of Pipings to the Pump 10 5 3 Coupling 11 5 4 Drive 12 5...

Page 4: ...ies to the manufacturer resp orders of spare ATEX Label only for pumps in compliance with EC directive 94 9 EG CE Marking of compliance with the EC directive 94 9 EG Ex specific marking for explosion...

Page 5: ...ir work during the guarantee period may only be carried out by us or subject to our written approval Otherwise the guarantee ceases to apply Longer term guarantees basically only cover correct handlin...

Page 6: ...danger to people or the environment The provisions of the law must be observed Measures should be taken to exclude any danger from electricity e g by complying with the local regulations on electrica...

Page 7: ...n t cause additional increase of surface temperature at the pump Furthermore the references in chapter 6 of these operating Instructions must be taken into consideration On pumps with mech seals the p...

Page 8: ...is is valid for the operation as well as for the standstill of the pump and therefore for all possible pressures and temperatures of the unit 2 8 3 NPSH The pumped liquid must have a min pressure NPSH...

Page 9: ...ng with barrier by pumped fluid P3 Packing with lantern ring with barrier by external fluid P4 Packing with lantern ring with flush P5 Packing without lantern ring with external cooling Position 4 Mat...

Page 10: ...76 0 75 5 76 5 76 5 90 0 77 0 76 5 77 5 77 5 110 0 78 0 77 5 77 0 79 0 78 5 80 0 132 0 79 0 78 5 78 0 79 5 79 5 80 0 160 0 80 0 79 5 79 0 80 5 81 0 80 5 200 0 81 5 81 0 80 5 81 5 82 0 83 0 250 0 82 5...

Page 11: ...200 6000 5400 6700 10450 3250 2300 2650 4800 200 400 250 8350 7450 6750 13050 4450 3150 3650 6550 200 6000 5400 6700 10450 3250 2300 2650 4800 200 500 250 8350 7450 6750 13050 4450 3150 3650 6550 200...

Page 12: ...ufficient firmness acc to DIN 1045 or equal standard min BN 15 to ensure a secure functional mounting The concrete foundation must have set before the unit is erected Its surface must be horizontal an...

Page 13: ...ed in the suction intake pipe when the motor is being started up If the pipe system is tested with the pump installed do not exceed the maximum permitted casing pressure of the pump and or shaft seali...

Page 14: ...available and correct if necessary Pay attention to chapter 6 beforehand It must be possible to turn the unit easily and harmoniously by hand Improper alignment of the unit can lead to damages at coup...

Page 15: ...ty devices are operational Switch on any sealing flushing or cooling devices that are provided See data sheet for quantity and pressure Open valve in suction intake pipe Set discharge side valve to ap...

Page 16: ...valid 6 5 Lubrication of Bearings 6 5 1 Oil lubrication The bearing bracket must be filled up with oil For quality of oil refer to chapter 7 4 1 For quantity of oil refer to chapter 7 4 1 The pumps a...

Page 17: ...ooled down If there is any risk of freezing empty pump cooling areas and pipes completely If the pump also remains under operating conditions pressure and temperature when stationary leave all sealing...

Page 18: ...ure 46 4 mm 2 s 175 C 15 C higher than permitted bearing temperature For ambient temperatures under 10 C another suitable type of lubrication oil must be used Request required Oil quantity Bearing bra...

Page 19: ...isassembled pumps units or single parts against tipping over or rolling off While disassembling the pump use of an open flame blowlamp etc only when there is no danger of setting fire cause an explosi...

Page 20: ...100S Unscrew the hexagon nuts M8 and demount the bearing cover 12 P Loosen and remove the hexagon screws S6 remove the bearing cover 12 Move the shaft 24 with the pair of angular contact bearings K2...

Page 21: ...ng the reverse order of steps as completed for pump disassembly However the following observations should be considered Pay attention to the utmost cleanliness when reassembling the pump For tight tol...

Page 22: ...arings aso 2 To ensure optimum availability we recommend that suitable quantities of spare parts are held in stock especially if these are made from special materials and in the case of mechanical sea...

Page 23: ...liquid level check if suction pipe is vacuum tight Air being sucked in through shaft sealing clean sealing pipe increase sealing pressure replace shaft sealing Direction of rotation is wrong swap ove...

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