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en - Original instructions 

 

 

Genyo plus, Additional Installation, Operation and Maintenance Instructions

 

 

1

 

Introduction and Safety 

1.1

 

Introduction 

Purpose of this manual 

This manual provides information on how to do the following in the correct manner: 

 

Installation 

 

Operation 

 

Maintenance. 

 

CAUTION: 

This manual is an integral part of the unit. Make sure to have read and understood the manual 

before installing the unit and putting it to use. The manual must always be made available to 

the user, stored in the proximity of the unit, and well kept. 

Supplementary instructions 

The instructions and warnings of this manual apply to the standard unit as described in the sale 

documentation. Special version pumps may be supplied with supplementary instruction 

manuals. For situations not considered in the manual or in the sales document, contact Xylem 

or the Authorised Distributor. 

1.2

 

Safety 

1.2.1

 

Danger levels and safety symbols 

Before using the unit, the user must read, understand and comply with the indications of the 

danger warnings in order to avoid the following risks: 

 

Injuries and health hazards 

 

Damage to the product 

 

Unit malfunction. 

Danger levels 

Hazard level 

Indication 

 

DANGER: 
 

 

It identifies a dangerous situation which, if not avoided, causes 

serious injury, or even death. 

 

WARNING: 
 

 

It identifies a dangerous situation which, if not avoided, may cause 
serious injury, or even death. 

 

CAUTION: 

 

 

It identifies a dangerous situation which, if not avoided, may cause 
small or medium level injuries. 

 NOTICE: 

 

 

It identifies a situation which, if not avoided, may cause damage to 
property but not to people. 

 

 

 

Summary of Contents for Lowara Genyo plus

Page 1: ...Additional Installation Operation and Maintenance Instructions Genyo plus Electronic pressure switch...

Page 2: ...spection of the unit 7 2 3 Storage 7 3 Technical Description 9 3 1 Designation 9 3 2 Data plate 9 3 3 Identification code 10 3 4 Names of the main components 10 3 4 1 Control panel 11 3 4 2 LEDs descr...

Page 3: ...ter set 27 7 Maintenance 28 7 1 Precautions 28 7 2 Maintenance every 3 months of operation 28 7 3 Spare parts ordering 28 8 Troubleshooting 29 8 1 Precautions 29 8 1 1 Alarms 29 8 2 Alarm A01 lack of...

Page 4: ...on pumps may be supplied with supplementary instruction manuals For situations not considered in the manual or in the sales document contact Xylem or the Authorised Distributor 1 2 Safety 1 2 1 Danger...

Page 5: ...s this product may be used by children aged 8 years and above and persons with reduced physical sensory or mental capabilities or who lack experience and knowledge provided that they are being supervi...

Page 6: ...e current regulations on sorted waste disposal 1 2 4 Sites exposed to ionizing radiations WARNING Ionizing radiation hazard If the unit has been exposed to ionizing radiations implement the necessary...

Page 7: ...port document or reject the goods indicating the reason on the transport document In both cases promptly contact Xylem or the Authorised Distributor from whom the product was purchased 2 2 2 Unpacking...

Page 8: ...lation Operation and Maintenance Instructions Long term storage of the unit Follow the same instructions for the storage of the packed unit For further information about preparation for long term stor...

Page 9: ...number Description 1 Power Supply Voltage 12 Hardware version 2 Frequency 13 Maximum liquid pressure 3 Maximum current of the pump unit 14 Maximum differential 4 Maximum motor power 15 Minimum differe...

Page 10: ...rrent of the pump unit A 4 Voltage supply range 50 60Hz V 3 4 Names of the main components Position number Description Position number Description 1 Cable gland of the Uin power supply cord 6 Screws o...

Page 11: ...ator of the current A measurement unit see also LEDs description 5 Button for viewing on the display pressure in bar or pressure in psi or absorbed current in Ampere 6 Button for selecting the operati...

Page 12: ...pump unit stopped Slow flashing STOP pressure being modified The display flashes and shows the pressure Steady STOP pressure set Slow flashing START pressure being modified Steady START pressure set...

Page 13: ...flammable and or explosive liquids DANGER Potentially explosive atmosphere hazard It is prohibited to start the unit in environments with potentially explosive atmospheres or with combustible dusts Ex...

Page 14: ...personal protective equipment WARNING Always use suitable working tools WARNING When selecting the place of installation and connecting the unit to the hydraulic and electric power supplies strictly...

Page 15: ...enyo plus unit 3 Electric panel 7 Pressure gauge 4 On off valve 8 Drain tap 1 Remove any welding residues deposits and impurities in the pipes that could damage the unit 2 Install an on off valve betw...

Page 16: ...e unit on the piping putting sealant on the thread Mounting positions 4 4 Electrical connection DANGER All the hydraulic and electrical connections must be completed by a technician possessing the tec...

Page 17: ...Guidelines for the electrical control panel NOTICE The electric panel must match the ratings on the unit data plate Improper combinations could damage the motor Install an overload circuit breaker wi...

Page 18: ...Insert the Uout motor power supply cord in cable gland 2 5 Insert the cores of the conductors in the respective holes and tighten the screws Tightening torque 1 2 Nm 10 6 lbf in 6 Put the cover back i...

Page 19: ...motor see Setting the current on page 20 Set the P START and P STOP pressure values see Setting the P START and P STOP pressure values on page 21 Open the on off valve on the delivery line Start the p...

Page 20: ...llowed by the instantaneous pressure value bar or psi 2 Press several times to view in alternation the pressure bar or psi or the instantaneous current A 5 2 3 Setting the current Set the nominal abso...

Page 21: ...ial start up or after modifying the conditions of installation The calibrated P START and P STOP pressure values are shown in the diagram Note P START P STOP 0 1 MPa 1 bar 14 5 psi Setting the P START...

Page 22: ...nd Maintenance Instructions 3 Edit the value 4 Confirm Setting the P STOP Phase Action Illustration 1 With the unit in OFF or AUT mode press several times to view the pressure bar or psi 2 Press once...

Page 23: ...zation and setting of the parameter menu Phase Action Illustration 1 Press once 2 Press and hold for a while to enter the parameter menu see Programming on page 24 3 Press several times to select the...

Page 24: ...nt for pressure bar psi bar 2 Protection of maximum number of starts of the motor rc0 disabled rc1 with alarm triggered start is delayed by 5 s to protect the pump unit rc2 with alarm triggered the pu...

Page 25: ...r psi bar psi D0 5 Can be activated with use of the booster set parameter 5 set to U01 or U02 The value must be the same for both unit U01 and unit U02 See figure 3 6 Delay time till starting of the p...

Page 26: ...d P0 0 disabled P8 0 8 bar psi bar psi 0 0 Alarm A11 is triggered if the pressure does not reach the set value If not set at 0 0 activation of the ART function see The ART function on page 26 10 1 Del...

Page 27: ...nd P STOP must be 0 1 MPa 1 bar 14 5 psi Minimum P START pressure of the parameter 5 1 0 5 bar 7 3 psi 2 Enter the parameter menu see Visualization and setting of the parameter menu on page 23 3 Set p...

Page 28: ...ls WARNING In the case of liquids that are excessively hot or cold pay attention to the risk of injury DANGER Electrical hazard Before starting work check that the unit is unplugged and that the pump...

Page 29: ...Press the MENU ENTER button 6 or 1 Disconnect the power supply 2 Wait 1 minute 3 Turn on the power supply 8 2 Alarm A01 lack of water via the software LED Cause Solution Steady Lack of water Pump uni...

Page 30: ...Solution Steady Pressure below the minimum threshold Check setting of parameter 10 Slow flashing Pressure below the minimum threshold ART function activated No flow of water Check the water level and...

Page 31: ...0 1 to 0 8 MPa 1 to 8 bar 14 5 to 116 psi Maximum differential 0 75 MPa 7 5 bar 109 psi Minimum differential 0 05 MPa 0 5 bar 7 3 psi Maximum pressure PN 0 8 MPa 8 bar 116 psi Fluid connection Rp Wei...

Page 32: ...avors the re use and or recycling of the materials it is composed of the equipment Waste from private household Please contact your municipality or local authority for all information regarding the se...

Page 33: ...ty with the relevant Union harmonization legislation 2014 35 EU Directive of 26 February 2014 electrical equipment designed for use within certain voltage limits and subsequent amendments 2014 30 EU D...

Page 34: ...iginal instructions 34 Genyo plus Additional Installation Operation and Maintenance Instructions 12Warranty 12 1 Information For information on the warranty refer to the documentation of the sale cont...

Page 35: ...en Original instructions Genyo plus Additional Installation Operation and Maintenance Instructions 35...

Page 36: ...environment and we help people use water efficiently in their homes buildings factories and farms In more than 150 countries we have strong long standing relationships with customers who know us for o...

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