Xylem FLYGT MAS 711 Installation, Operation And Maintenance Manual Download

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Installation, Operation,

and Maintenance Manual

MAS 711

Summary of Contents for FLYGT MAS 711

Page 1: ...Installation Operation and Maintenance Manual MAS 711...

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Page 3: ...4 Connect the relay outputs 17 5 5 Connect the power supply and the additional inputs and outputs 17 6 System Setup 18 6 1 The operator panel 18 6 2 The operator panel screen 19 6 3 Configure Java on...

Page 4: ...to the base unit and pump memory 42 7 2 14 Save all the measurement data for view in Microsoft Excel 43 7 2 15 Save all the measurement data to restore the system 44 7 2 16 Upload all the measurement...

Page 5: ...vironmental requirements 56 10 3 IP rating 56 10 4 Electrical data 56 10 5 Approvals 56 10 6 The base unit panel 56 10 7 Terminals 57 10 8 The view menu 58 10 9 The setup menu 60 Table of Contents MAS...

Page 6: ...and the surroundings This includes any modification to the equipment or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem re...

Page 7: ...lt the regulations of your local electricity supplier For more information about requirements see sections dealing specifically with electrical connections Power lock out DANGER Electrical Hazard Befo...

Page 8: ...ith other waste at the end of its working life Where marked the chemical symbols Hg Cd or Pb indicate that the battery contains mercury cadmium or lead above the reference levels in EC Directive 2006...

Page 9: ...accordance with local regulations 2 Inspect the product to determine if any parts are damaged or missing 3 If applicable unfasten the product by removing any screws bolts or straps For your personal...

Page 10: ...make the start up and service of the pump easier The sensors in the pump are connected without the need for extra relays or modules 3 2 Overview 4 5 2 3 1 6 WS009531A 3 1 2 4 5 6 Number Part Descript...

Page 11: ...t is installed inside the pump and contains information about the pump 6 Higher level system It is a higher level system that communicate with MAS711 using Modbus 3 System Description MAS 711 Installa...

Page 12: ...e unit on a DIN rail WS009306A 1 Hook the lip at the back of the unit onto the top of the DIN rail 2 Press the unit down until the rail clip snaps into place 4 Mechanical Installation 10 MAS 711 Insta...

Page 13: ...ard There is a risk of electrical shock or explosion if the electrical connections are not correctly carried out or if there is fault or damage on the product Visually inspect equipment for damaged ca...

Page 14: ...stator winding phase 1 8 3 4 4 2 Connect the pump memory Function Wire number Base unit terminal RS 485 B 9 38 RS 485 A 10 37 Supply ground earth 11 36 Supply 12 V 12 35 3 When applicable attach the c...

Page 15: ...ensor 21 18 22 19 2 Connect the pump memory Function Wire number Base unit terminal RS 485 B 9 38 RS 485 A 10 37 Supply ground earth 11 36 Supply 12 V 12 35 3 When applicable connect the cable screen...

Page 16: ...mal switches Vibration sensor 7 18 2 16 3 Connect the pump memory Function Wire number Base unit terminal RS 485 B 9 38 RS 485 A 10 37 Supply ground earth 11 36 Supply 12 V 12 35 4 When applicable con...

Page 17: ...4 Pt100 Temperature measurement stator winding phase 2 13 5 14 7 Pt100 Temperature measurement stator winding phase 3 15 6 16 7 Pt100 Temperature measurement support bearing 17 9 18 10 VIS 10 Vibrati...

Page 18: ...Relay module MRM 01 12 11 12 13 7 14 15 PAN 311 PAN 312 WS009536A 12 11 7 8 9 10 11 7 PAN 311 PAN 312 1 2 3 4 5 1 Pump controller 2 Power analyzer 3 Pump memory 4 Operator panel 5 Relay module Connec...

Page 19: ...and the additional inputs and outputs 26 25 24 23 22 21 20 Gnd Gnd WS009535A 1 Connect the base unit power supply to terminals 25 and 26 2 Connect the additional inputs to terminals 22 23 and 24 3 Co...

Page 20: ...ode WS009556A Move down one menu Decrease a value Move down among a set of alternative parameters WS009557A Move up one menu Increase a value Move up among a set of alternative parameters WS009554A Mo...

Page 21: ...number Menu text Value Value that flashes in the edit mode Accumulated run time when the pump is off Pump current when the pump run Event log when an alarm is detected Version of the operator panel p...

Page 22: ...OK 6 4 Connect a computer directly to the web tool The IP address of the base unit is set to the default 10 0 48 94 1 Connect an Ethernet cable between the computer and the base unit 2 Click Start Con...

Page 23: ...omputer IP address to 10 0 48 4 7 Set the computer subnet mask to 255 255 255 0 WS009545A 8 Click OK and close the dialog boxes 9 Start a web browser 10 Enter 10 0 48 94 in the address text box and pr...

Page 24: ...P address to the router Otherwise leave it blank 6 Click Update 7 Click Restart 6 6 Set the IP address with the operator panel 1 Go to the General Config 2 5 menu 2 Press OK 3 Set the Ethernet IP addr...

Page 25: ...ation see Set the IP address with the web tool page 22 or Set the IP address with the operator panel page 22 2 Connect the base unit to the LAN with an Ethernet cable Use a CAT5 patch cable with RJ45...

Page 26: ...lection MAS network overview Quick overview Trend diagram Running statistics Active alarms Alarm and event log 5 Side bar menu Available functions differ and depend on what mode is active 6 8 2 Change...

Page 27: ...al settings 4 Select language 1 Click Setup General configuration 2 Click General settings 3 Select the language in the Select language drop down menu 4 Click Update 5 Press the keyboard button F5 to...

Page 28: ...the keyboard button F5 to view the changes at the top of the page 6 8 5 Configure the Modbus communication 1 Click Setup General configuration RS 485 Modbus WS009564A 2 Select Active or Inactive in th...

Page 29: ...p stator ph 1 channel WS009565A Right click and select Refresh to update the current page To restart the entire web tool press F5 or click the Refresh button 3 Select a sensor in the Sensor drop down...

Page 30: ...tion 5 Click Update The pump current is measured with a power analyzer 1 Select Pump current Power Analyzer in the Input source drop down menu 2 To set up the limits automatically select Automatic set...

Page 31: ...General configuration General settings 2 Select the reload time The default is one minute This time is the interval to update the measurements results and alarms that are shown on the Quick overview a...

Page 32: ...er the Timeout time Modem type and Baudrate A Modem init text string that starts most GSM or PSTN modems is already entered by default For certain types of modems and for GPRS modems this string must...

Page 33: ...receive information through the MAS network overview the units must be connected on the same side of any router on the network 4 Enter the assigned HTTP port in the router When there is direct LAN and...

Page 34: ...pens and shows the present language 3 Press OK to enter the edit mode The text flashes 4 Change the language with the up and down arrows buttons 5 Press OK to confirm the change Save value appears 6 P...

Page 35: ...OK to confirm the date and time Save value appears e Press OK Value saved appears f 3 Set the temperature unit a Press the down arrow button to go to the Temperature unit 2 5 3 menu b Press OK to ent...

Page 36: ...he applicable monitoring channel menu for example Temp stator ph 1 2 7 2 Press OK The Sensor 2 7 1 menu opens 3 Press OK to enter the edit mode The text flashes 4 Select a sensor with the up and down...

Page 37: ...2 Go to the Transformer rating 2 17 7 menu 3 Enter the primary rating of the current transformer Run input MAS is set The current is not measured and there is no need to change any settings The menu i...

Page 38: ...larm A new alarm appears as a flashing LED on the operator panel When an active alarm is reset then it turns into a fixed light to indicate that it is acknowledged When the fault is corrected and the...

Page 39: ...m Second 840 Minute 240 Hour 200 24 hour 200 Month 250 Year 20 4 Click Update 5 Select the applicable steps Condition Action Study one channel at the time Select a check box for one channel Study the...

Page 40: ...channels see View the trend diagrams page 37 7 2 4 Acknowledge all active alarms 1 Click View Active alarms or View Alarm and event log 2 Click Acknowledge All the active alarms are acknowledged 7 2 5...

Page 41: ...st 50 starts stops and the run time Click Start and stop registrations 7 2 6 View a monitoring channel This example is from of one of the 16 available channels 1 Click View Temp stator ph 1 The page s...

Page 42: ...ws All the detected units with an arrow that indicates the active unit The rows that are in yellow are units with priority B alarms The rows that are in red re units with priority A alarms Detected un...

Page 43: ...with ftp 1 Click Setup General configuration Program update WS009583A 2 Enter the IP address User name and Password 3 Click the File name browse button 4 Select the backup par file 5 Select Backup 6 C...

Page 44: ...n the Backup par file with Notepad 2 Edit the parameters 3 Select and copy the edited parameters 4 Click Setup General configuration Backup WS009582A 5 Paste the parameters into the Update text box 6...

Page 45: ...Setup Pump info Pump memory 8 Click Copy that is located to the right of Copy all from MAS to pump memory A dialog box shows the message Do you want to perform the synchronization 9 Click OK Synchroni...

Page 46: ...ent data to restore the system 1 Click Setup General configuration Backup WS009588A 2 Click Download file to the right of Backup all logged data The database bin file can now be restored into a base u...

Page 47: ...e loads into the base unit The unit restarts which take a couple of minutes 7 2 17 Delete all the measurement data in a system 1 Click Setup Data log 2 Select All in the Select data log drop down menu...

Page 48: ...matic synchronization 7 2 19 Edit the service log 1 Click Setup Pump info Service log WS009592A 2 Enter service notes in the Service log edit field text box 3 Click Update A dialog box appears with a...

Page 49: ...shows the message Do you want to perform the synchronization 3 Click OK Synchronization OK appears 7 2 22 Copy all the data from the base unit to the pump memory 1 Click Setup Pump info Pump memory 2...

Page 50: ...ue reset appears The base unit saves the value to a list 5 Press the down arrow button in steps to show the ten previous trip counters and reset dates 7 3 4 View the number of pump starts and reset th...

Page 51: ...menu 2 Press OK The Pump voltage ph 1 1 24 1 menu shows the present status 3 Press the down arrow button in steps The operator panel shows the other information menus Pump voltage ph 2 Pump votlage ph...

Page 52: ...box shows the message Do you want to perform the synchronization 3 Click OK Synchronization OK appears 7 3 11 Copy all the data from the base unit to the pump memory 1 Go to the General config 2 5 men...

Page 53: ...instructions a Make sure that the base unit is connected and online b Close all the web browsers that access the base unit c Enter the IP Adress The default is 10 0 48 94 d Enter the password for conf...

Page 54: ...re information see Change the language page 25 There is no communication with the other units The Active alarms list and Alarm and event log show a communication alarm The Active alarms list and Alarm...

Page 55: ...ice representative EEPROM init There is an initialization of the configuration memory No action is required RAM corrupt error There is a failure in the memory If the message recurs then contact the lo...

Page 56: ...ommunication error in the operator panel Check the wiring communication LEDs Activate settings for RS 485 Modbus under General configuration any interference Service request There is a service request...

Page 57: ...in 1 2 3 4 5 6 7 8 WS009781A 9 10 11 12 13 14 Operator panel 1 96 mm 3 8 in 2 5 5 mm 0 22 in 3 85 mm 3 3 in 4 144 mm 5 67 in 5 133 mm 5 24 in 6 5 5 mm 0 22 in 7 126 mm 4 96 in 8 9 mm 0 35 in 9 18 mm 0...

Page 58: ...o operator panel 12 VDC I O protection Short circuit protection Thermal switch and PTCthermistor Short circuit warning Pt100 inputs inaccuracy 0 5 0 01 C 0 5 0 018 F Leakage sensor inputs 12 VDC curre...

Page 59: ...inals 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 8 1 1 2 6 5 4 3 WS009533A Section Function...

Page 60: ...and reset common ground earth Run 24 RUN input 24V ac dc 25 Supply 24 V AC DC 24V ac dc Gnd 26 Supply ground earth 3 Relay outputs Go relay 27 Pump interlock 5A 250V AC normally open 28 Pump interloc...

Page 61: ...50 Pump starts last recording Pump stop last recording max 50 1 6 Temp stator ph 1 3 Status Thermal switch Thermistor ohm reading 1 6 1 Value 1 6 2 Minumum 1 6 2 1 Reset of min 1 6 3 Maximum 1 6 3 1...

Page 62: ...N input Status 1 23 2 RESET input Status 1 23 3 A ALARM relay output Status 1 23 4 B ALARM relay output Status 1 23 5 GO relay output pump interlock Status 1 24 Power analyzer 1 24 1 Voltage ph 1 Read...

Page 63: ...3 1 Next service at date 2 5 2 3 2 Service function activation Note Must be activated for function to work 2 5 3 Temperature unit 2 5 3 1 F C 2 5 4 MAS Id 2 5 4 1 MAS Id setting 2 5 5 Pump memory 2 5...

Page 64: ...3 All options are not applicable to all the channels For this reason not all positions in the respective menu tree branch are used for all channels 2 6 1 Sensor 2 6 1 1 Thermistor Thermal switch None...

Page 65: ...ires value in ohm 2 8 Temp stator ph 2 Same structure as for Temp stator ph1 2 7 above 2 9 Temp stator ph 3 Same structure as for Temp stator ph1 2 7 above 2 10 Temp main bearing Same structure as for...

Page 66: ...ve 2 15 Leakage inspection chamber Leakage oil housing Water in oil 2 15 1 Input source sensor 2 15 1 1 CLS Water in oil FLS10 Insp chamber If CLS is selected the channel name is set to Leak water in...

Page 67: ...Unit 2 16 7 1 Edit unit 2 16 8 Min 4 mA Scaling 4 mA corresponds to xxx xxx Enter value 2 16 9 Max 20 mA Scaling 20 mA corresponds to yyy yyy Enter value 2 17 Pump current 2 17 1 Input source 2 17 1...

Page 68: ...ction priority 2 18 3 2 Very high Warning Pump stop Off 2 18 3 3 High Warning Pump stop Off 2 18 3 4 Low Warning Pump stop Off 2 18 3 5 Very low Warning Pump stop Off 2 18 4 Alarm reset option 2 18 4...

Page 69: ...2 1 Input source Vibration Temp support bearing Temp main bearing Temp stator ph 3 Temp stator ph 2 Temp stator ph 1 Temp stator max ph 1 3 None 2 22 6 Name 2 22 6 1 Edit name 2 22 7 Min 4 mA Scaling...

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