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XXLTech EPB400, User Manual

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XXLTech EPB400 User Manual Download Page 28

       

Trouble Codes               

                          

Trouble 02596
Rear brake pads worn

 [Y] = Continue [N] = Exit

       

Test Condition               

                          

1. Turn ignition on.
2. Release EPB.
3. Shift to P Position
[Y] = Continue [N] = Exit

3. View on-screen operation guides.

4. Press Y button to read trouble codes. 

EPB400 EPB Service Tool User’s Guide

28

Summary of Contents for EPB400

Page 1: ... 4 1 Data Link Connector 15 4 2 About EPB400 17 4 2 1 Buttons and Controls 17 4 2 2 Accessories Included 18 4 2 3 Specifications 19 4 2 4 Power 19 4 2 5 System Setup 20 5 Diagnosis 24 5 1Diagnosis on Audi A8 26 5 1 1 Guided Functions 26 5 1 2 Individual Functions 38 5 2 Diagnosis on EPB Other VAG 53 5 3 Diagnosis on Mercedes SBC 54 EPB400 EPB Service Tool User s Guide 1 ...

Page 2: ...ct Air 62 5 3 3 Retrieve ECU Information 75 5 4 Diagnosis on PBM Volvo 76 5 4 1 Retrieve ECU Information 76 5 4 2 Advanced Functions 78 5 5 Diagnosis on EPB Ford 82 5 5 1 EPB Calibration 82 6 Update 107 EPB400 EPB Service Tool User s Guide 2 ...

Page 3: ...itions stipulated herein Terms and Conditions 1 If XXLTECH repairs or replaces the product the repaired or replaced product shall be warranted for the remaining time of the original warranty period No charge will be made to the customer for replacement parts or labor charges incurred by XXLTECH in repairing or replacing the defective parts 2 The customer shall have no coverage or benefits under th...

Page 4: ...ttachments supplies or consumables not manufactured or distributed by XXLTECH 3 The customer shall bear the cost of shipping the product to XXLTECH And XXLTECH shall bear the cost of shipping the product back to the customer after the completion of service under this limited warranty 4 XXLTECH does not warrant uninterrupted or error free operation of the product If a problem develops during the li...

Page 5: ...eplacement product or refund the purchase price of the product less a reasonable amount for usage e If the product is returned during the limited warranty period but the problem with the product is not covered under the terms and conditions of this limited warranty the customer will be notified and given an estimate of the charges the customer must pay to have the product repaired with all shippin...

Page 6: ...F THE PRODUCT OR ANY ASSOCIATED EQUIPMENT COST OF CAPITAL COST OF ANY SUBSTITUTE EQUIPMENT OR FACILITIES DOWNTIME THE CLAIMS OF ANY THIRD PARTIES INCLUDING CUSTOMERS AND INJURY TO PROPERTY RESULTING FROM THE PURCHASE OR USE OF THE PRODUCT OR ARISING FROM BREACH OF THE WARRANTY BREACH OF CONTRACT NEGLIGENCE STRICT TORT OR ANY OTHER LEGAL OR EQUITABLE THEORY EVEN IF XXLTECH KNEW OF THE LIKELIHOOD OF...

Page 7: ... or limitation of incidental and consequential damages so certain of the above limitations or exclusions may not apply to you the Consumer This limited warranty gives the Consumer specific legal rights and the Consumer may also have other rights which vary from state to state EPB400 EPB Service Tool User s Guide 7 ...

Page 8: ...ercise extreme care when using this device Always refer to and follow safety messages and test procedures provided by the manufacturer of the vehicle or equipment being tested Read understand and follow all safety messages and instructions in this manual 2 1 Conventions Used We provide safety messages to help prevent personal injury and equipment damage Below are signal words we used to indicate t...

Page 9: ...operator or to bystanders 2 Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders 3 Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to bystanders EPB400 EPB Service Tool User s Guide 9 ...

Page 10: ...t toxic exhaust gases acid refrigerant and other debris produced by a malfunction engine can cause serious injury or death Do not use EPB service tool in areas where explosive vapor may collect such as in below ground pits confined areas or areas that are less than 18 inches 45 cm above the floor Do not smoke strike a match or cause a spark near the vehicle while testing and keep all sparks heated...

Page 11: ...y hot when an engine is running to avoid severe burns Block drive wheels before testing with engine running Put the transmission in park for automatic transmission or neutral for manual transmission And never leave a running engine unattended Do not wear jewelry or loose fitting clothing when working on engine Make sure to turn off ignition before connecting or disconnecting the EPB service tool E...

Page 12: ...s to highlight selectable items such as buttons and menu options Example Use the UP DOWN key to select the desired language Bold Italic Text Bold italic text is used in the procedures to highlight the menus on the EPB service tool screen Example Use the UP DOWN key to select Language from System Setup screen Symbols and Icons Check Note Additional information about the subject in the preceding par...

Page 13: ...llows you to Select menu languages Adjust display contrast View tool information IMPORTANT IMPORTANT indicates a situation which if not avoided may result in damage to the test equipment or vehicle Example IMPORTANT Do not soak keypad as water might find its way into the EPB service tool NOTE NOTE provides helpful information such as additional explanations tips and comments EPB400 EPB Service Too...

Page 14: ...splayed on the EPB service tool are also shown in graphical text boxes The screens presented are examples only and actual test screen may vary for each vehicle being tested Example Arrow Icon An arrow icon indicates a procedure Example To change menu language 1 Use the UP DOWN key to select Language from System Setup screen EPB400 EPB Service Tool User s Guide 14 ...

Page 15: ...07 on Audi A6 A8 2004 on Volvo XC70 2008 2009 XC60 2009 V70 2008 2009 S80 2007 2009 Ford Focus C MAX 2002 2007 LS 2003 2006 4 1 Data Link Connector The Data Link Connector DLC is a standard 16 pin interface located under the dashboard on the driver s side of the passenger compartment If the DLC is not located under the dashboard as stated a decal describing its location should be attached to the d...

Page 16: ...icles the DLC is located behind the ashtray which must be removed to access it or on the far left corner of the dash If the DLC cannot be found consult the vehicle s service manual for the location EPB400 EPB Service Tool User s Guide 16 ...

Page 17: ...4 2 About EPB400 4 2 1 Buttons and Controls EPB400 EPB Service Tool User s Guide 17 ...

Page 18: ...o next level F N Key cancels an action and returns to previous screen or level G USB Port provides a USB connection between the EPB service tool and PC or laptop IMPORTANT Do not use solvents such as alcohol to clean keypad or display Use a mild nonabrasive detergent and a soft cotton cloth IMPORTANT Do not soak keypad as water might find its way into the EPB service tool 4 2 2 Accessories Include...

Page 19: ...ecification 1 Display Backlit 128 x 64 pixel display with contrast adjustment 2 Working Temperature 0 to 60 32 to 140 3 Storage Temperature 20 to 70 4 to 158 4 Power 8 18 Volts powered by vehicle battery 6 Dimensions 185mm 85mm 35mm L W H 7 Weight 750g 4 2 4 Power The EPB400 is powered up by vehicle battery when diagnosing To power on EPB400 EPB400 EPB Service Tool User s Guide 19 ...

Page 20: ...cover may be found on some vehicles Remove the cover before plugging the OBD2 cable 4 2 5 System Setup System Setup allows you to Select menu languages Adjust display contrast View tool information System Setup settings remain until changes to the existing setups are made To do system setup 1 Press N key to enter System Setup from home screen EPB400 EPB Service Tool User s Guide 20 ...

Page 21: ... to meet your specific needs Changing Language EPB400 is set to display English menus by default To change system language 1 Use the UP DOWN key to select Language from System Setup screen 2 Press the Y key to confirm 3 Use the UP DOWN key to select desired language EPB400 EPB Service Tool User s Guide 21 ...

Page 22: ...trast 3 Tool Information 4 Press the N key to save language setting and return Adjusting Display Contrast To adjust display contrast 1 Use the UP DOWN key to select Contrast from System Setup screen 2 Press the Y key to confirm EPB400 EPB Service Tool User s Guide 22 ...

Page 23: ...s the Y key to save contrast setting and return Tool Information The Tool Information function is used to view tool information such as software version that may be needed when contacting customer service To view tool information 1 Use the UP DOWN key to select Tool Information from System Setup screen EPB400 EPB Service Tool User s Guide 23 ...

Page 24: ... 01 LIB Ver V1 00 2 Press the ENTER key to view information 5 Diagnosis Diagnostic Menu allows you to activate deactivate brake pads read clear fault codes enter thickness of rear brake calipers on Audi A8 change brake fluid Inspect Brake Air EPB400 EPB Service Tool User s Guide 24 ...

Page 25: ... including emergency release EPB function test and acceleration sensor configuration To perform diagnosis 1 Turn the ignition off 2 Release the park brake and make sure the car is properly blocked 3 Locate the vehicle s 16 pin Data Link Connector DLC 4 Plug into the OBDII cable to the vehicle s DLC 5 Turn the ignition on 6 Press Y button from home screen to enter Diagnostic Menu EPB400 EPB Service...

Page 26: ...nctions Please select your service purpose properly For Pad Change is used to open the brakes completely for change of worn pads If you just intend to do repairs on the brakes other than changing the pads please select For Repair When For Repair is selected the brakes will not open wide enough for pad change and it isn t necessary to do the adaptation for Audi A8 either EPB400 EPB Service Tool Use...

Page 27: ...d Change is used to open the brakes completely for change of worn pads To change brake pads 1 Use the UP DOWN key to select Guided Function from Select Function menu and press Y button to confirm 2 Use the UP DOWN key to select For Pad Change from Guided Function menu and press Y button to confirm EPB400 EPB Service Tool User s Guide 27 ...

Page 28: ...brake pads worn Y Continue N Exit Test Condition 1 Turn ignition on 2 Release EPB 3 Shift to P Position Y Continue N Exit 3 View on screen operation guides 4 Press Y button to read trouble codes EPB400 EPB Service Tool User s Guide 28 ...

Page 29: ...ntinue N Exit Open Brakes The brakes are completely opened Y Continue If you wish to exit the test press the N key 5 Press Y button and following screen shows 6 Press Y button as instructed to open brake pads completely EPB400 EPB Service Tool User s Guide 29 ...

Page 30: ... Make sure brake pads are replaced OK Then close it Y Continue 7 Press Y button to move to next step and install new brake pads as prompted 8 When brake pads are replaced correctly close it by pressing Y button 9 Wait a few minutes until brake pads are closed EPB400 EPB Service Tool User s Guide 30 ...

Page 31: ... DOWN Change Y Confirm 10 Press Y button to move to next step 11 Use UP DOWN key to enter new pad thickness and use the Y button to confirm and continue 12 Wait a few seconds while new thickness is being stored 13 When new thickness is stored following screen shows EPB400 EPB Service Tool User s Guide 31 ...

Page 32: ... must be closed Follow these steps Y Continue Recalibration Now the EPB must be re calibrated Requirements 1 Shift to P Position 2 Depress brake pedal 14 Use the Y button to continue to recalibrate EPB EPB400 EPB Service Tool User s Guide 32 ...

Page 33: ...4 Lock steering wheel Y Continue Recalibration The re calibration will be carried out The EPB now opens and closes audibly prompt screen to be continued 15 Press Y button to continue and wait until the recalibration is completed EPB400 EPB Service Tool User s Guide 33 ...

Page 34: ...fully END OF TEST Recalibration Wait until this Procedure is completed Y Continue prompt screen to be continued 16 When recalibration completed following screen shows 17 Press Y button to clear DTC memory and wait a few seconds until following screen shows indicating the entire test is completed EPB400 EPB Service Tool User s Guide 34 ...

Page 35: ... 5 1 1 2 For Repair For Repair is used to open the brake pads to do repair work on brakes To do repairs on brakes 1 Use the UP DOWN key to select Guided Function from Select Function menu and press Y button to confirm EPB400 EPB Service Tool User s Guide 35 ...

Page 36: ...N Exit Guided Functions 2 2 1 For Pad Change 2 For Repair 2 Use the UP DOWN key to select For Repair from Guided Function menu and press Y button to confirm 3 Perform as guided and press Y button to continue 4 Press Y button to open brake pads EPB400 EPB Service Tool User s Guide 36 ...

Page 37: ...it Open Brakes The brakes are completely opened Y Continue Closed brakes pads Close the brake pads Y Continue 5 Wait a few seconds until following screen shows 6 Press Y button to close the brake pads when finished your repair work EPB400 EPB Service Tool User s Guide 37 ...

Page 38: ...ng the test has been completed 8 Press any key to exit the test 5 1 2 Individual Functions Individual functions of Audi A8 include reading clearing codes deactivation activation of brake pads adaptation after changing new brake caliper and function test To complete individual functions EPB400 EPB Service Tool User s Guide 38 ...

Page 39: ...lect Individual Func from Select Function menu and press Y button to confirm 5 1 2 1 Read Codes The Read Codes function is used to read EPB faults from the vehicle s control modules To read codes from vehicle control modules 1 Use the UP DOWN key to select Read Codes from Individual Func screen and press the Y key to confirm EPB400 EPB Service Tool User s Guide 39 ...

Page 40: ...finition is not found in the built in DTC library a DTC definitions not found Please refer to User s Manual message shows prompting you to look up the definition in the vehicle service manual 3 Use the UP DOWN key to move back and forth through codes when more than one code is retrieved 4 Press the N key to return to previous screen EPB400 EPB Service Tool User s Guide 40 ...

Page 41: ...After servicing the vehicle erase stored DTCs and verify no codes have been reset If a DTC returns problem has not been fixed or other faults are present This function is performed with KOEO Do not start the engine To erase codes from vehicle control modules 1 Use the UP DOWN key to select Clear Codes from Individual Func Screen and press the Y key to confirm 2 If codes are to be cleared use the U...

Page 42: ...S and press the Y key If codes not to be deleted select NO and a Command Cancelled message displays Wait a few seconds or press any key to return 3 Wait a few seconds while EPB400 is erasing code s Depending on clearing results one of the following displays EPB400 EPB Service Tool User s Guide 42 ...

Page 43: ...Deactivate Brake function allows deactivation of brakes for further sevice maintance work on braking system EPB system must be deactivated before carrying out any maintenance service work on the brakes such as changing of pads discs and calipers Use proper tools to avoid the risk of body injuries of mechanics and technicians and damage to the brake system EPB400 EPB Service Tool User s Guide 43 ...

Page 44: ...te brake 1 Use the UP DOWN key to select Deactivate Brake from Individual Func screen 2 Press the Y key to confirm 3 Wait a few seconds while EPB400 is working Depending on test results one of the following screen displays EPB400 EPB Service Tool User s Guide 44 Individual Func 3 6 1 Read Code 2 Clear Code 3 Deactivate Brake 4 Activate Brake ...

Page 45: ...o continue Deactivation completed screen Or Deactivation failed screen If the Deactivation Failed message displays follow steps below to troubleshoot it Verify ignition is ON Make sure the OBDII connector is securely attached EPB400 EPB Service Tool User s Guide 45 ...

Page 46: ...1 2 4 Activate Brake The Activate Brake function allows activation of brakes when sevice maintance works on braking system are completed EPB system must be deactivated before carrying out any maintenance service work on the brakes such as changing of pads discs and calipers Use proper tools to avoid the risk of body injuries of mechanics and technicians and damage to the brake system Make sure the...

Page 47: ... Brake Activation Failed Please try again Any key to continue 2 Wait a few minutes while the device is activating the brakes Depending on activation results one of the following screen displays Activation completed screen Or EPB400 EPB Service Tool User s Guide 47 ...

Page 48: ...n 10s later Repeat step 1 2 If the Activation Failed message does not go away then contact your local distributor or the manufacturer s customer service department for assistance 5 1 2 5 Adaptation The Adaptation function is used to set new calipers thickness of rear brake calipers after changing brake discs pads on Audi A8 models To set new caliper thickness 1 Use the UP DOWN key to select Adapta...

Page 49: ...n 6 Function Test Func screen Or use the UP DOWN key to select YES and press the Y key to proceed with adaptation after finish activation EPB400 EPB Service Tool User s Guide 49 Activate Brake Activation Done Go to Adaptation YES NO ...

Page 50: ...econds till following screen shows 3 Use the UP DOWN key to change and input new caliper thickness and press Y button to confirm To quit the setting press N button and a Command canceled message displays 4 Depending on setting results one of the following screen displays EPB400 EPB Service Tool User s Guide 50 ...

Page 51: ...creen Or Adaptation failed screen 5 Wait a few seconds or press any key to return 5 1 2 6 Function Test The Function Test is used to set new calipers thickness of rear brake calipers after changing brake discs pads on Audi A8 models EPB400 EPB Service Tool User s Guide 51 ...

Page 52: ... 5 Adaptation 6 Function Test To set new caliper thickness 1 Use the UP DOWN key to select Function Test from Select Function screen 2 Wait a few seconds one of the following screen shows depending on test results EPB400 EPB Service Tool User s Guide 52 ...

Page 53: ...ction Test Failed Function test completed screen Or Function test failed screen 3 Wait a few seconds or press any key to return 5 2 Diagnosis on EPB Other VAG 1 Use the UP DOWN key to select EPB Other VAG from Diagnostic Menu and press Y button to confirm EPB400 EPB Service Tool User s Guide 53 ...

Page 54: ... instructions on reading erasing codes and deactivation activation of brakes please refer operation steps on page 23 28 in 5 1 2 Individual Functions 5 3 1 Change Brake Fluid DO NOT operate the brake pedal until you are prompted to Make sure the central lock is deactivated Use extreme caution during the whole bleeding process as the pressure of pump bleed screw will be up to 100 bar To change brak...

Page 55: ...ulator 3 Connect the fluid accumulator to brake s master cylinder with the accumulator tube 4 Plug the device to vehicle DLC and turn ignition on 5 Use UP DOWN button to select SBC Mercedes from Diagnostic Menu and press Y button to confirm 6 Use UP DOWN button to select Change Brake Fluid from Select Function menu and press Y button EPB400 EPB Service Tool User s Guide 55 ...

Page 56: ...ess Once the voltage is too low to support the operation a STOP Voltage at control unit SBC xx xV message indicating battery low comes up as below If the voltage stays at a low level the device is not able to proceed with the service work So stop the service by holding N button for at least 1 second and an Operation failed message comes up 7 Follow onscreen instructions to complete the first phase...

Page 57: ...n to exit and an Operation failed message comes up You can exit the fluid change service at any phase of the operation with N button 9 To complete the second phase of operation do the following as instructed Turn off filling and bleeding equipment Wait until the pressure drops Disconnect filling and bleeding equipment 10 Press Y button to move to next phase 11 To complete the third phase do the fo...

Page 58: ...Press Y button to continue with phase 5 15 Follow onscreen instructions to finish the fifth phase Set pressure 2 0 2 5 bars If present open shutoff valve for filling and bleeding unit Wait until the pressure has built up Hold bleeder hose tight The pressure at the bleeder screw is great than 100 bar 16 Press Y button to continue 17 Follow onscreen instructions to finish the sixth phase Close bleed...

Page 59: ... 5 times and release again pump Stop pumping once the brake fluid flows out free of bubbles Hold bleeder hose tight 20 Press Y button to continue 21 Wait a few seconds until following screen shows The number x on the upper left corner of screen indicates how many times you need to operate the brake pedal 22 Operate the brake pedal at least 5 times as instructed 23 Follow onscreen instructions to f...

Page 60: ... front right brake caliper Operate brake pedal at least 5 times and release again pump Stop pumping once the brake fluid flows out free of bubbles Hold bleeder hose tight 26 Press Y button to continue 27 Wait a few seconds until following screen shows 28 Operate the brake pedal at least 5 times as instructed 29 Follow onscreen instructions to finish the tenth phase Hold bleeder hose tight 30 Press...

Page 61: ...rews are closed Brake system venting has been completed Set filling and bleeding unit pressureless Leave filling and bleeding unit connected 32 Press Y button to continue and wait until the Operation Done message shows If the operation is not carried out successfully an Operation Failed message shows Repeat the process to try again EPB400 EPB Service Tool User s Guide 61 ...

Page 62: ...ront wheels are braked via a separate hydraulic circuit without brake servo assistance The Inspect Brake Air is to ensure that no air is present in the separate hydraulic circuit IMPORTANT DO NOT operate the pedal until you are prompted to do otherwise the service may not be completed To inspect air 1 Use UP DOWN button to select Inspect Brake Air from Select Function menu and press Y button to co...

Page 63: ...t wish to continue press N button to exit and a User Aborted message comes up You can exit the air inspection service at any phase of the operation with N button 5 Wait a few seconds while the device is communicating with the vehicle And follow onscreen instructions to finish the second phase of operation The brake system pressure reservoir is OK Check fill status of rear wheel brake circuits EPB4...

Page 64: ... a few seconds while the device is communicating with the vehicle And follow onscreen instructions to finish the third phase of operation Brake system fill status is OK Check fill status of pedal travel simulator 8 Press Y button or gently actuate and then release the brake pedal as instructed to continue 9 Use UP DOWN button to view onscreen prompts prompt screen to be continued EPB400 EPB Servic...

Page 65: ... 5s 4 Y Con N Return Inspect Brake Air 4 5 bar 0 25 Hold pressure within black range for 5s 10 Press Y button to continue The black block in the screen indicates specified pressure range of current phase 11 Operate the brake pedal gently to raise the pressure to 4 5 5 5 bar and hold it for 5 seconds as instructed EPB400 EPB Service Tool User s Guide 65 ...

Page 66: ... reach the specified range for a long period hold N button for about 2s to exit and a User Aborted message shows on the display Whenever you operate the pedal too hard and the pressure is raised beyond the specified range of current phase following screens come up prompting you to repeat the process to try again EPB400 EPB Service Tool User s Guide 66 ...

Page 67: ...range for 5s prompt screen to be continued 12 Continue to operate the pedal gently to increase the pressure to 9 5 10 5 bar and keep it for 5s 13 Keep operating the pedal to increase the pressure to 19 5 20 5 bar and hold it for 5s 14 Follow onscreen instructions to finish current phase of EPB400 EPB Service Tool User s Guide 67 ...

Page 68: ...brake pedal kickback indicates a fault Did brake pedal pulse weakly If YES press Y or gently actuate and then release the brake pedal to continue If NO press N 15 Press Y button or gently actuate and then release the pedal to continue and the device starts to communicate with the vehicle 16 Use UP DOWN button to view onscreen prompts prompt screen to be continued EPB400 EPB Service Tool User s Gui...

Page 69: ... the pedal gently to raise the pressure to 10 20 bar and keep it for 5s 19 Follow onscreen instructions to complete operation of current phase The fill level of the pedal travel simulator is in order Release brake pedal Check fill status of wheel brake circuit HZ2 secondary brake circuit EPB400 EPB Service Tool User s Guide 69 ...

Page 70: ...y and evenly 2 At 10 bar the brake pedal counterforce is reduced but Inspect Brake Air be within the black range and be held for 5s 5 Y Con N Return 20 Press Y button or gently operate the pedal to continue and the device starts to communicate with the vehicle 21 Use UP DOWN button to view onscreen prompts prompt screen to be continued EPB400 EPB Service Tool User s Guide 70 ...

Page 71: ... screen shows 23 Actuate the pedal gently to raise the pressure to 20 24 bar and keep it for 5s 24 Follow onscreen instructions to complete operation of current phase The fill level of wheel brake circuit HZ2 secondary brake circuit is in order Release brake pedal EPB400 EPB Service Tool User s Guide 71 ...

Page 72: ...e must not rise beyond the specified range 4 Actual value should Checking fill status of wheel brake circuit HZ1 primary brake circuit 25 Press Y button or gently actuate and then release the pedal to continue and the device starts to communicate with the vehicle 26 Use UP DOWN button to view onscreen prompts prompt screen to be continued EPB400 EPB Service Tool User s Guide 72 ...

Page 73: ...Air 23 4 bar 0 25 Hold pressure within black range for 5s 27 Press Y button and following screen shows 28 Actuate the pedal gently to raise the pressure to 20 24 bars and keep it for 5s 29 Follow onscreen instructions to complete operation of current phase EPB400 EPB Service Tool User s Guide 73 ...

Page 74: ...est The fill level of wheel brake circuit HZ1 primary brake circuit is in order Release brake pedal Brake system fill status is OK 30 Press Y button or gently actuate and then release the pedal to complete the air inspection service Depending on test results one of the following screen shows Inspect air completed screen or EPB400 EPB Service Tool User s Guide 74 ...

Page 75: ...rmation prompt screen to be continued Inspect air completed screen 31 Press any key to return 5 3 3 Retrieve ECU Information To view ECU information 1 To retrieve ECU information use UP DOWN button to select ECU Information from Select Function menu and press Y button to confirm EPB400 EPB Service Tool User s Guide 75 ...

Page 76: ...eve ECU information perform activation and service functions and reset clutch counter on Volvo vehicles that are equipped with PBM system For instructions on reading erasing codes please refer operation steps on page 23 28 in 5 1 2 Individual Functions 5 4 1 Retrieve ECU Information To view ECU information 1 Use UP DOWN button to select Use UP DOWN button to EPB400 EPB Service Tool User s Guide 76...

Page 77: ...G 3 SBC Mercedes 4 PBM Volvo select PBM Volvo from Diagnostic Menu and press Y button to confirm 2 To retrieve ECU information use UP DOWN button to select ECU Information from Select Function menu and press Y button to confirm 3 View retrieved information on device screen and use the EPB400 EPB Service Tool User s Guide 77 ...

Page 78: ...odes 2 Clear Codes 3 ECU Information 4 Advanced UP DOWN key to view more information on next screens 5 4 2 Advanced Functions To perform advance functions 1 To retrieve ECU information use UP DOWN button to select Advanced from Select Function menu and press Y button to confirm EPB400 EPB Service Tool User s Guide 78 ...

Page 79: ...ction includes installation check that inspects if all mechanical components are correctly installed applying parking brake releasing parking brake activating service mode and exiting service mode To perform activation service work 1 Use UP DOWN button to select Activation Service from Select Function menu and press Y button to confirm 2 View on screen instruction and press Y button to continue EP...

Page 80: ...g parking brake releasing parking brake activating service mode exiting service mode and then press Y button to continue 4 Use UP DOWN button to select a test and press Y button to start 5 To stop the test use UP DOWN button to select STOP and press Y button to return 5 4 2 1 Resetting Clutch Counter The clutch pedal counter indicates the number of times the control EPB400 EPB Service Tool User s ...

Page 81: ...e counter must be reset upon replacement of the clutch plate or the clutch pedal sensor Resetting the counter enables to control module to more quickly calculate an adjusted value To reset clutch pedal counter 1 Use UP DOWN button to select Resetting Counter from Select Function menu and press Y button to confirm 2 Use UP DOWN key to view on screen explanations about resetting the clutch pedal cou...

Page 82: ...ess the N button 5 5 Diagnosis on EPB Ford EPB400 is designed to read clear trouble codes perform EPB calibration on Ford vehicles that are equipped with EPB system For instructions on reading erasing codes please refer operation steps on page 23 28 in 5 1 2 Individual Functions 5 5 1 EPB Calibration To perform EPB calibration EPB400 EPB Service Tool User s Guide 82 ...

Page 83: ... from Diagnostic Menu and press Y button to confirm 2 Use UP DOWN button to select EPB Calibration from Select Function menu and press Y button to confirm 5 5 1 1 Emergency Release This test can only be carried out when the vehicle is EPB400 EPB Service Tool User s Guide 83 Diagnostic Menu 5 5 5 EPB Ford ...

Page 84: ...s on flat ground Y Enter N Exit stationary Make sure the vehicle is on flat ground To perform emergency release test 1 Use UP DOWN button to select Emergency Release from EPB Calibration menu and press Y button to confirm 2 View on screen explanation press Y button to continue 3 Turn ignition key to the ON position as instructed and then EPB400 EPB Service Tool User s Guide 84 ...

Page 85: ...park Brake EPB Y Enter N Exit Operation Action Pull the switch to lock the EPB Y Enter N Exit press the Y button to continue 4 Release the park brake and press the Y button to continue 5 Pull the switch to lock the EPB and press the Y button to continue EPB400 EPB Service Tool User s Guide 85 ...

Page 86: ...ore than 1100 Newtons Y Enter N Exit Operation Action Was the correct EPB pressure displayed Y Yes N No 6 View on screen instruction and press Y button to continue 7 If correct EPB pressure displayed press the Y button to continue EPB400 EPB Service Tool User s Guide 86 ...

Page 87: ... Run the function test to calibrate the EPB Y Enter N Exit If incorrect EPB pressure displayed use UP DOWN button to select NO and press the Y button to continue And follow screen shows View on screen instruction and press the Y button to continue EPB400 EPB Service Tool User s Guide 87 ...

Page 88: ...on Action Set ignition switch to off position 0 N Exit Set ignition switch to off and press N button to exit 8 Pull manually on the emergency release and press Y button to continue 9 View on screen instruction and press Y button to continue EPB400 EPB Service Tool User s Guide 88 ...

Page 89: ...or more than 1100 Newtons Y Enter N Exit Operation Action Correct pressure can not be achieved Y Enter N Exit 10 If correct EPB pressure displayed use Y button to go on If incorrect EPB pressure displayed use UP DOWN button to select NO and press the Y button to continue And follow screen shows EPB400 EPB Service Tool User s Guide 89 ...

Page 90: ...ate the EPB Y Enter N Exit Operation Action Set ignition switch to off position 0 N Exit View on screen instruction and then press the Y button to continue Set ignition switch to off and press N button to exit EPB400 EPB Service Tool User s Guide 90 ...

Page 91: ...y Y Enter N Exit 11 If the vehicle moves freely press the Y button to continue If the vehicle does not move freely use UP DOWN button to select NO and press the Y button to continue And follow screen shows EPB400 EPB Service Tool User s Guide 91 ...

Page 92: ...ion Action Check the mechanical operation of the EPB Y Enter N Exit Operation Action Set ignition switch to off position 0 N Exit View on screen instruction and then press the Y button to continue Set ignition switch to off and press N button to exit EPB400 EPB Service Tool User s Guide 92 ...

Page 93: ...se works correctly Y Enter N Exit Operation Action Pull the switch to lock the EPB Y Enter N Exit 12 Press the Y button to continue 13 Pull the switch to lock the EPB and press the Y button to continue EPB400 EPB Service Tool User s Guide 93 ...

Page 94: ...est The EPB Function Test removes the air gan from the brake pads and test the EPB pressure This test can only be carried out when the vehicle is stationary Make sure the vehicle is on flat ground Verify that the brake fluid level is correct To perform EPB function test 1 Use UP DOWN button to select EPB Function Test from EPB Calibration menu and press Y button to confirm EPB400 EPB Service Tool ...

Page 95: ... on flat ground Y Enter N Exit Operation Action Set the ignition switch to on Y Enter N Exit 2 Use UP DOWN button to view on screen instructions and press Y button to continue 3 Turn ignition key to the ON position as instructed and then press the Y button to continue EPB400 EPB Service Tool User s Guide 95 ...

Page 96: ... Y button to continue 5 Follow on screen instructions to complete this step and then press the Y button to continue Depress the brake pedal and HOLD pushing the switch to unlock release the EPB Release the brake pedal 6 Follow on screen instructions to complete this step and then press the Y button to continue Apply the brake pedal three times EPB400 EPB Service Tool User s Guide 96 ...

Page 97: ... Enter N Exit Elec Parking Brake With the EPB locked the force should be equal or more than 1100 Newtons 7 View on screen instructions and then press the Y button to continue 8 Pull the switch to lock the EPB and press the Y button to continue 9 View on screen instruction and press Y button to continue EPB400 EPB Service Tool User s Guide 97 ...

Page 98: ...llow on screen instructions to complete this step and then press the Y button to continue Depress the brake pedal and HOLD pushing the switch to unlock release the EPB Release the brake pedal 11 View on screen instructions and then press the Y button to continue EPB400 EPB Service Tool User s Guide 98 ...

Page 99: ... the EPB Y Enter N Exit 12 Follow on screen instructions to complete this step and then press the Y button to continue Apply the brake pedal three times 13 View on screen instructions and then press the Y button to continue 14 Pull the switch to lock the EPB and press the Y button to continue EPB400 EPB Service Tool User s Guide 99 ...

Page 100: ...s Y Enter N Exit 15 View on screen instruction and press Y button to continue 16 Follow on screen instructions to complete this step and then press the Y button to continue Depress the brake pedal and HOLD pushing the switch to unlock release the EPB EPB400 EPB Service Tool User s Guide 100 ...

Page 101: ... EPB pressure displayed Y Yes N No Release the brake pedal 17 View on screen instruction and press Y button to continue 18 If correct EPB pressure displayed press the Y button to continue If incorrect EPB pressure displayed use UP DOWN button to select NO and press the Y button to continue And follow EPB400 EPB Service Tool User s Guide 101 ...

Page 102: ...ure can not be achieved Y Enter N Exit Operation Action The EPB requires removal and re assembly Y Enter N Exit screen shows View on screen instruction and then press the Y button to continue EPB400 EPB Service Tool User s Guide 102 ...

Page 103: ...e switch to lock the EPB Y Enter N Exit Operation Action Set ignition switch to off position 0 N Exit Set ignition switch to off and press N button to exit 19 View on screen instruction and press Y button to continue 20 Pull the switch to lock the EPB and press the Y button to continue EPB400 EPB Service Tool User s Guide 103 ...

Page 104: ...tch to off and press N button to exit 5 5 1 3 Acceleration Sensor Test This test can only be carried out when the vehicle is stationary Make sure the vehicle is on flat ground To perform acceleration sensor test 1 Use UP DOWN button to select Acc Sensor Test from EPB Calibration menu and press Y button to confirm EPB400 EPB Service Tool User s Guide 104 ...

Page 105: ...e vehicle is stationary Make sure the vehicle is on flat ground Y Enter N Exit 2 Use UP DOWN button to view on screen explanation press Y button to continue 3 Turn ignition key to the ON position as instructed and then EPB400 EPB Service Tool User s Guide 105 ...

Page 106: ...ation sensor will now be configured Y Enter N Exit Operation Action Set ignition switch to off position 0 N Exit press the Y button to continue 4 View on screen information and press Y button to continue 5 Set ignition switch to off and press N button to exit EPB400 EPB Service Tool User s Guide 106 ...

Page 107: ... To update EPB400 you need following tools EPB400 EPB Service Tool Update Tool XXLTECHLink PC or laptop with USB Ports and internet explorer USB cable To be able to use update tool PC or laptop must meet the following minimum requirements Operation System Win98 NT Win ME Win2000 Win XP VISTA Windows 7 and Windows8 CPU Intel PC or better EPB400 EPB Service Tool User s Guide 107 ...

Page 108: ... XXLTECHLink and update files from our site www XXLTECH com by selecting Home Updates EPB400 and save the applications and files in computer disk 2 Unzip the update tool file Follow instructions on computer screen to install the tool and driver 3 Double click the desktop icon to launch the application 4 Connect EPB400 to computer with the USB cable provided and the application detects EPB400 autom...

Page 109: ...6 Click Update button to start updating To update DTCs It may takes several minutes to update the DTCs 1 Use Select File button to locate update file downloaded EPB400 EPB Service Tool User s Guide 109 ...

Page 110: ...2 Press the DOWN key and a Connecting to PC message shows on EPB400 s screen 3 Click Update button to start updating EPB400 EPB Service Tool User s Guide 110 ...

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