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16" SCROLL SAWS

6

GB

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Do not perform layout, assembly or set up 
work on the table while the cutting tool is in 
operation.

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Never turn your scroll saw on before clearing 
the table of all objects: (tools, scraps of 
wood, etc) except for the workpiece and 
related feed or support devices for the 
operation planned.

Maintenance and Repair

Pull out the mains plug for any adjustment or 
repair tasks.

The generation of noise is influenced by 
various factors, including the characteristics 
of saw blades, condition of saw blade and 
electric tool. Use saw blades which were 
designed for reduced noise development, 
insofar as possible. Maintain the electric 
tool and tool attachments regularly and if 
necessary, initiate repairs in order to reduce 
noise.

Report faults on the electric tool, protective 
devices or the tool attachment to the person 
responsible for safety as soon as they are 
discovered.

Check the electric tool for potential damage. 
Protective devices and other parts must be 
care-fully inspected to ensure that they are 
fault-free and function as intended prior to 
continued use of the electric tool. Check 
whether the moving parts function faultlessly 
and do not jam or whether parts are dam-
aged. All parts must be correctly mounted and 
all conditions must be fulfilled to ensure fault-
free operation of the electric tool. The moving 
protective hood may not be fixed in the open 
position. Damaged protective devices and 
parts must be properly repaired or replaced 
by a recognized workshop, insofar as nothing 
different is specified in the operating manual. 
Damaged switches must be replaced at a 
customer service workshop. Do not use any 
faulty or damaged connection cables. Do 
not use any electric tool on which the switch 
cannot be switched on and off.

Residual Risks

The machine has been built using modern 
technology in accordance with recognized 
safety rules. Some remaining hazards, how 
ever, may still exist.

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hazardous when the work piece is rotating. 
Wear personal protective gear such as a 
hair net and tight fitting work clothes.

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Wear personal protective gear such as 
safety goggles and a dust mask.

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can lead to injuries caused by electricity.

lead to injuries caused by electricity, maining 
hazards which are not yet evident may still be 
present.

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by following the instructions in “Safety 
Precautions”, “Proper Use” and in the entire 
operating manual.

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excessive cutting pressure may lead to rapid 
deterioration of the blade and a decrease in 
performance in terms of finis and cutting 
precision.

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start button while inserting the plug into the 
socket.

Keep this safety information in a safe place.

SAFETY INFORMATION

Summary of Contents for 46006

Page 1: ... s Manual MODEL NUMBER 65115 65115A 65115B SERIAL NUMBER Both model number and serial number may be found on the main label You should record both of them in a safe place for future use FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE 65115B 65115A 65115 ...

Page 2: ...t 40 C It APPLICATION CONDITIONS S2 Short time duty After continuous operation of 10 minutes the drill stops until the device tem perature deviates by less than 2 K 2 C from the room temperature Specifications Model 65115 65115A 65115B Light None Double lamp Adjustable hose lamp Rated Input Voltage 230 240V 50Hz Power Input 120W S2 10 min Safety Class I Protection Category IP 20 Weight 13 kg 13 1 ...

Page 3: ...e following Read all these instructions before attempting to operate this product and save these instructions Understand your Machine Read this manual and labels affixed to the machine to understand its limitations and potential hazards Be thoroughly familiar with the controls and their proper operation Know how to stop the machine and disengage the controls quickly Do not attempt to operate the m...

Page 4: ...ccidental starting Be sure the motor switch is off before transporting the machine or performing any maintenance or service on the unit Transporting or performing maintenance or service on a machine with its switch on invites accidents If the machine should start to vibrate abnormally stop the motor and check immediately for the cause Vibration is generally a warning sign of trouble Electric Safet...

Page 5: ...rious or deadly injuries we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool Take care of your tools Keep cutting tools sharp and clean in order to be able to work better and more safely Follow the instructions for lubrication and for tool replacement Check the connection cable of the electric...

Page 6: ...The moving protective hood may not be fixed in the open position Damaged protective devices and parts must be properly repaired or replaced by a recognized workshop insofar as nothing different is specified in the operating manual Damaged switches must be replaced at a customer service workshop Do not use any faulty or damaged connection cables Do not use any electric tool on which the switch cann...

Page 7: ...y packed carton After all the parts have been removed from the carton you should have 1 Main Machine 2 Blade guard 3 Foot Switch Optional Feature 1 4 Saw blade Adapter Allen Wrench Optional Feature 2 5 Flat Saw blade Optional Feature 3 6 Operator s Manual 7 Hardware Bag CONTENTS SUPPLIED OPTIONAL FEATURE 2 OPTIONAL FEATURE 1 OPTIONAL FEATURE 3 4 7 5 3 1 2 6 M4 25 1 UNPACKING THE SCROLL SAW ...

Page 8: ...Switch Clamping Screw ON OFF switch Foot Switch Optional Feature 1 Saw blade Adapter Optional Feature 2 Flat Saw blade Optional Feature 3 Double Lamp for 65115A use Adjustable Hose Lamp for 65115B use Air Nozzle Suction Adapter Nodal Type Air Nozzle Optional Feature 4 Star Button Blade Guard Power Cord Plug Angle scale PRODUCT INFORMATION ...

Page 9: ...on or be left in the horizontal position You can read off the approximate slope angle by using the angle scale located under the work bench For more exact adjustment use scrap wood for some saw tests adjust the bench if necessary Bolt M8 3 Flat Washer Ø8 3 Rubber Support Leg Work Table Big Flat Washer Ø8 3 Nut M8 3 Lock Washer Ø8 3 Min 0 Lock Screw Saw Bench Angle Scale Star Button Setting the Saw...

Page 10: ...od 7U DQG PDNH VXUH WKDW WKH VDZ EODGH IROORZV the grain of the wood in order to obtain a This saw is suited also to inside cuts cut not starting at the edge of the work piece Proceed as follows ULOO D PP KROH LQ WKH ZRUN SLHFH RRVHQ WKH FODPSLQJ VFUHZ EODGH WHQVLRQHU and release the tension in the blade 3ODFH WKH ERUH KROH RYHU WKH VDZ EODGH VORW in the work bench QVWDOO WKH VDZ EODGH WKURXJK WKH...

Page 11: ... Feature 1 For 65115A 65115B with Foot Switch For 65115 with Foot Switch Attention The machine may start due to unintentional actuation of the foot switch in the foot switch mode Attention Never leave the machine unattended while it is switched on The operating mode should always be selected when the machine is switched off Foot Switch Lamp Switch Pilot Lamp ON OFF Switch for Product ON OFF Switch...

Page 12: ...re hooking it in Slightly press the upper arm down Check the position of the blade pins at the supports Tighten the blade by means of the Clamping screw Check the blade s tightness Keep on rotating clockwise in order to tighten the blade even more Changing the Saw Blade with pins MAINTENANCE M Upper Arm General Wipe chips and dust off the machine from time to time using a cloth Re application of t...

Page 13: ...6 Slight press the upper arm down before hooking it in Changing the flat saw blade Optional Feature 2 3 Adapter 2 Flat Saw blade Screw M5 8 4 Table s Inlay Hook Lubrication Lubricate the saw arm bearings every 50 hours Proceed as above figure shown Turn the saw to the side Apply a generous amount of SAE 20 oil to the shaft end and bronze bearings Let the lubricant oil work in overnight Repeat the ...

Page 14: ...ransportation 3 Disconnect the vacuum cleaner and the other connecting devices and remove the connection bolts between the machine and the work table 4 Hold the upper end of the U shaped arm with one hand while moving If the saw blade adapter allen wrench Optional Feature 2 is on the top of the U shaped arm you can move it with both hands 5 If the machine is installed with foot switch Optional Fea...

Page 15: ...0 240V 50Hz PCB MOTOR FOOT SWITCH TRANSFER SWITCH POWER LIGHT SPEED KNOB LIGHT LIGHT Transformer PCB board PCB MOTOR SWITCH SWITCH LIGHT Transformer PCB board Power Supply Cord 230 240V 50Hz SPEED KNOB 65115B 65115B with Optional Foot Switch LIGHT SWITCH SWITCH Power Supply Cord 230 240V 50Hz PCB MOTOR FOOT SWITCH TRANSFER SWITCH POWER LIGHT SPEED KNOB Transformer PCB board WIRING ...

Page 16: ...on NOTE The saw vibrates slightly when the motor is running in normal opera tion Saw incorrectely installed Set the correct tension Unsuitable underlay Feed the workpiece more slowly The work bench is not screwed down or is on the motor Use the correct saw blades The motor is not secured Avoid exerting pressure from the side Saw blade swings out holders not aligned straight Holders not aligned Los...

Page 17: ...16 SCROLL SAWS 17 GB PARTS SCHEDULE OPTIONAL FEATURE 2 OPTIONAL FEATURE 2 OPTIONAL FEATURE 4 65115 65115 PARTS DIAGRAM ...

Page 18: ...rd Holder 1 32 Protective Bracket 1 33 Lock Washer Ø6 1 34 Connected Net 1 35 Screw M4 10 2 No Description Q ty 36 Spring Washer Ø4 6 37 Limit Plate 2 38 Upper Arm 1 39 Screw M4 20 2 40 Lock Washer Ø4 4 41 Upper Clip 1 42 Bushing 2 43 Lower Clip 1 44 Eccentric Bushing 1 45 Screw M8 8 1 46 Small Shaft Sleeve 2 47 Plastic Bearing Seat 1 48 Bearing 625 2Z 2 49 Bearing Cover 1 50 Screw M5 25 2 51 Scre...

Page 19: ...Flat Washer Ø6 1 85 Blade 1 86 Air Bag Seat 1 87 Plastic Air Pipe 1 88 Screw M5 6 1 89 Air Nozzle 1 90 Screw M5 20 1 91 Potentiometer 1 92 Speed control knob 1 OPTIONAL FEATURE 1 93 Screw M6x20 1 94 Wire Pressing Plate Upper 1 95 Wire Pressing Plate Lower 1 96 Screw ST4 2x13 2 97 Cable Protection Retainer 2 98 Foot Switch 1 OPTIONAL FEATURE 2 99 Adapter 2 100 Screw M5x8 4 101 Flat Saw blade 1 102 ...

Page 20: ...16 SCROLL SAWS 20 GB OPTIONAL FEATURE 2 OPTIONAL FEATURE 2 OPTIONAL FEATURE 4 65115A 65115A PARTS DIAGRAM ...

Page 21: ... Holder 1 32 Protective Bracket 1 33 Lock Washer Ø6 1 34 Connected Net 1 35 Screw M4 10 2 No Description Q ty 36 Spring Washer Ø4 26 37 Limit Plate 2 38 Upper Arm 1 39 Screw M4 20 2 40 Lock Washer Ø4 8 41 Upper Clip 1 42 Bushing 2 43 Lower Clip 1 44 Eccentric Bushing 1 45 Screw M8 8 1 46 Small Shaft Sleeve 2 47 Plastic Bearing Seat 1 48 Bearing 625 2Z 2 49 Bearing Cover 1 50 Screw M5 25 2 51 Screw...

Page 22: ... 1 95 Screw ST2 9x6 5 3 96 Led Lamp Circuit Board A 1 97 Cable Clamp R 5 3 2 98 Rubber Sleeve 1 99 Double Core Cable 1 100 Lamp Cover 2 101 Led Lamp 2 102 Lamp Holder 2 103 Lamp Base Bracket 2 104 Cable Retainer 2 105 Pipe Clamp 1 12 No Description Q ty 106 Cable Clamp U 3 3 2 107 Lamp Cable 2 2 108 Mode Switch 1 OPTIONAL FEATURE 1 114 Lamp Switch 1 115 Pilot Lamp 1 116 Screw M6x20 1 117 Wire Pres...

Page 23: ...16 SCROLL SAWS 23 GB OPTIONAL FEATURE 2 OPTIONAL FEATURE 2 OPTIONAL FEATURE 4 65115B 65115B PARTS DIAGRAM ...

Page 24: ... Holder 1 32 Protective Bracket 1 33 Lock Washer Ø6 1 34 Connected Net 1 35 Screw M4 10 2 No Description Q ty 36 Spring Washer Ø4 16 37 Limit Plate 2 38 Upper Arm 1 39 Screw M4 20 2 40 Lock Washer Ø4 7 41 Upper Clip 1 42 Bushing 2 43 Lower Clip 1 44 Eccentric Bushing 1 45 Screw M8 8 1 46 Small Shaft Sleeve 2 47 Plastic Bearing Seat 1 48 Bearing 625 2Z 2 49 Bearing Cover 1 50 Screw M5 25 2 51 Screw...

Page 25: ...w ST2 9x6 5 3 95 Led Lamp Circuit Board B 1 96 Cable Clamp R 5 3 2 97 Rubber Sleeve 1 98 Double Core Cable 1 99 Lamp Cover 1 100 Led Lamp 1 101 Lamp Holder 1 102 Pipe Clamp 1 6 103 Cable Clamp U 3 3 1 104 Lamp Cable 1 1 105 Lock Nut 1 No Description Q ty 106 Lock Washer 1 107 Light Tube 1 108 Mode Switch 1 OPTIONAL FEATURE 1 114 Lamp Switch 1 115 Pilot Lamp 1 116 Screw M6x20 1 117 Wire Pressing Pl...

Page 26: ...OF NOTE ...

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