XtraVac CM800 Operations & Parts Manual Download

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XtraVac CM800 Chamber Machine Operation and Parts Manual

XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM800 Chamber Machine +1 (800) 729-2999 [email protected]

XtraVac800 -E

Spare Parts List

No.

Description

Part No

No.

Description

Part No

Transformer (220V)

XVT456313

Hex. nut

XVT70982

Transformer(380V/415V)

XVT462621

Spring washer

XVT70985

Transformer (440V)

XVT462623

Cover

XVT467521

Transformer (480V)

Screw

XVT465889

Switching power supply

XVT456321

Hex. Screw

XVT70969

Control Box

XVT464040

Magnet switch(220V)

Overload rely

XVT469245

Gland

XVT466372

Hex. Nut

XVT467850

Magnet switch(380V) Overload

rely

XVT73083

Spring washer

XVT460651

Moveable wheel

w/brake

XVT89669

Magnet switch(480V)

Overload rely

XVT77191

17-

Moveable wheel

XVT89672

Terminal Block

XVT70983

Hex. Screw

XVT70986

Fuse

XVT71287

Fuse Holder

XVT71015

Sealing contactor

XVT460577

Phase reversal relay (220V)

XVT462626

Phase reversal relay

(440V)

XVT465979

Phase reversal relay (380V)

XVT72956

Phase reversal relay

(480V)

XVT77193

Phase reversal relay (415V)

XVT72959

Summary of Contents for CM800

Page 1: ......

Page 2: ...re turn off the machine after your work is finished Never leave a running machine unattended Always disconnect and wait until the machine has cooled before doing any maintenance Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the machine Please wear security shoes to avoid injury caused by moving the machine or objects falling from the machine Never exceed th...

Page 3: ...ption of the machine 2 1 Features of the machine 2 2 Function of the machine 2 3 Product proper for this machine 2 4 Usage life of the machine 2 5 Marking location and content description 2 6 Specification of the machine Chapter 3 Function description of the pushbuttons on the panel Chapter 4 Instructions of operation maintenance and troubleshooting 4 1 Operation sequence 4 2 Maintenance 4 3 Troub...

Page 4: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 3 V1 01 ...

Page 5: ...60Hz Phase 3Ø 1 1 1 2 Installation requirement 1 1 1 2 1 Prevent to install the machine in the environment full of dust and corrosive atmosphere with acid and alkali 1 1 1 2 2 Prevent to install the machine in the environment with abnormal vibration 1 1 1 2 3 Prevent to install the machine under direct sunlight or near vapor Such will affect its vacuum degree 1 1 1 2 4 The ground circuit should be...

Page 6: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 5 800 FB ...

Page 7: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 6 800 L ...

Page 8: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 7 800LR ...

Page 9: ...arried out by means of qualified operator 1 1 2 4 During machine handling any people or car is not allowed to approach the surrounding of the machine 1 1 2 5 During handling notice that whether there is any person or barrier on the handling path and the surrounding of the machine If it is clear it before machine handling 1 1 3 Precautions during packing 1 1 3 1 Packing material The base is wood an...

Page 10: ... that whether anyone within the danger zone 1 2 1 5 Visual check that whether all mechanical and electric parts are normal and also notice that whether the surrounding environment is clean 1 2 1 6 Sequences of power on 1 2 1 6 1 Turn on the factory power 1 2 1 6 2 Turn on the main switch of the machine D6 1 2 2 Precautions after machine starting 1 2 2 1 Confirm that whether the display is correct ...

Page 11: ...uterized auto control system with water resistance design 2 1 3 The machine is fitted with 10 sets of friendly memory function with independent display 2 1 4 Equip with moving wheels with brake device for easy movement without limit of environment 2 1 5 It is adequate for any processing factory or laboratory 2 2 Function of the machine 2 2 1 Keep food fresh original taste anti septic 2 2 2 Extend ...

Page 12: ...1th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 11 2 4 Marking location and content description 2 4 1 Nameplate stuck on the right upper side of the machine 2 5 2 Warning sign stuck on the rear side of the machine 2 5 Specification of the machine ...

Page 13: ...e 1 800 729 2999 Sales XtraVac com 12 Type XtraVac800 Machine dimension 920 x 800 x 1080 mm Vacuum chamber dimension 836 x 710 x 230 mm Sealing line dimension 800 mm x 2 Optional accessory Nitrogen filling function Machine weight 200 kg Motor 3 kW Heater 2 2 kW Available bag length Chapter 3 Function description of the pushbuttons on the panel 600mm ...

Page 14: ...Memory set display 10 sets B Vacuum time display C Nitrogen filling time display D Sealing time display E Cooling time display F Memory release key G Memory input key H Reserved key I E stop key J Time increase key K Time decrease key 3 1 Memory set display A display the current memory set e g 3 means the 3rd set 3 2 Vacuum time display B display the current setting of vacuum time unit 1 s ...

Page 15: ...key H key reserved for further use 3 9 E stop key I make timing function stop and release the upper lid 3 10 Time increase key J press key for time adding 3 11 Time decrease key K press key for time reducing 3 12 Sequence of trial run 3 12 1 Connect the power 3 12 2 If the running condition sounds smoothly it s clockwise rotating If the machine doesn t work please turn off the machine immediately ...

Page 16: ...way from the packaging area 4 2 Maintenance 4 2 1 Cleaning of vacuum chamber 4 2 1 1 If the working process is finished use clean and wet cloth to wipe the vacuum chamber and sealing set 4 2 2 Vacuum oil replacement 4 2 2 1 Recommended vacuum oil BP Engergol RC100 Esso Nuto H100 Mobil Rarus 427 4 2 2 2 Drain the oil completely before filling new oil 4 2 2 3 Oil capacity should be kept at least two...

Page 17: ...m 16 1 air release hole 2 oil filling hole 3 oil sight glass 4 oil draining hole 4 3 Troubleshooting Situation Reason Measure Sealing line is not complete Heat resistance cloth is damaged Replace it Poor sealing on bag mouth Heating wire is burned Replace it Insufficient vacuum Vacuum oil is not enough Oil quality becomes worse Rubber gasket is damaged Fill it Replace it Replace it ...

Page 18: ...y 5 1 2 1 Nitrogen filling function 5 1 2 2 Nitrogen container 6000 liters 5 1 2 3 High pressure hose inner diameter 7 5 mm 5 1 2 4 Solenoid valve for nitrogen filling 7 mm 5 2 Airborne noise level 80 dB A 5 3 Storage condition 5 3 1 Temperature 0 45ºC 5 3 2 Humidity 20 95 RH 5 4 Operation environment 5 4 1 Temperature 0 45ºC 5 4 2 Humidity 20 95 RH 5 4 3 Attitude 0 1000 m sea level 5 4 4 Space re...

Page 19: ... Flat washer XVT72931 04 Hex Nut XVT465349 05 Limit switch XVT464113 06 Limit switch metal plate XVT72934 07 Flat washer XVT467874 08 Spring washer XVT70835 09 Round head screw XVT70849 10 Shaft core XVT72935 11 Flat washer XVT72936 12 Hinge XVT464364 13 Upper Lid FB XVT76039 Upper Lid LR XVT76040 Upper Lid L XVT76041 14 Pad XVT466707 15 Spring XVT465941 16 Hex Nut XVT462253 17 Hex screw XVT72938 ...

Page 20: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 19 ...

Page 21: ...on Part Number 01 Heat resistance cloth XVT456315 02 Heating wire XVT456316 03 Round Head Screw XVT467873 06 Rubber gasket XVT464559 07 Heating wire fixing plate XVT464564 08 Round head screw XVT464574 09 Heating wire fixing support XVT464565 12 Teflon tape fixing plate FB L XVT467947 Teflon tape fixing plate LR L XVT69158 24 Seal bar complete 800 FB L XVT465747 Seal bar complete 610 L XVT465746 S...

Page 22: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 21 ...

Page 23: ...L XVT467946 26 Round head screw XVT458060 Air bag cover 640 610 LR L XVT71284 27 Spring washer XVT70835 05 Air bag 800 FB L XVT456319 28 Round head screw XVT468225 Air bag 610 640 LR L XVT456314 29 Hex screw XVT70988 06 Round head screw XVT458060 30 Rubber pad XVT467877 07 Round head screw XVT458060 31 Hex nut XVT71285 08 Spring washer XVT70835 09 Spring washer XVT70835 10 U shape board XVT458061 ...

Page 24: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 23 ...

Page 25: ...pare Parts List No Description Part No 01 Immerse head Screw XVT467873 02 Panel Frame XVT458073 03 Cover film XVT459087 04 Aluminum plate XVT460040 05 PCB XVT456320 06 Power switch XVT464560 07 Wires 12P XVT464741 08 Wires 4P XVT464740 09 Round head screw XVT70860 10 Water proof cover XVT467128 11 Gland XVT467596 12 Vacuum gauge XVT458079 13 Spring washer XVT70835 14 Screw XVT467873 15 Screw XVT70...

Page 26: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 25 ...

Page 27: ...465889 02 Switching power supply XVT456321 12 Hex Screw XVT70969 13 Control Box XVT464040 03 Magnet switch 220V Overload rely XVT469245 14 Gland XVT466372 15 Hex Nut XVT467850 Magnet switch 380V Overload rely XVT73083 16 Spring washer XVT460651 17 Moveable wheel w brake XVT89669 Magnet switch 480V Overload rely XVT77191 17 1 Moveable wheel XVT89672 04 Terminal Block XVT70983 18 Hex Screw XVT70986 ...

Page 28: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 27 ...

Page 29: ... Call VC999 02 Vacuum valve XVT73100 03 Nipple XVT73099 04 Hex head bushing XVT73097 05 Tri piping connector XVT465743 06 Nipple XVT70876 07 Vacuum valve XVT461380 08 Vacuum pipe XVT73096 09 1 way fitting XVT467861 10 Tube bundle XVT70877 11 Vacuum Hose PRS467012 1Meter 12 Vacuum pipe XVT465744 13 Sealing valve XVT460576 14 2 way fitting XVT468460 15 Screw XVT468158 16 Screw XVT468225 17 Spring wa...

Page 30: ...XtraVac CM800 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 29 ...

Page 31: ...diagram P06 3 2 Control circuit diagram Chapter 3 Control circuit diagram P04 P04 2 1 Electric power diagram Chapter 2 Electric power diagram P03 P02 1 2 Control array 1 1 Main electric Cabinet P02 P03 Chapter 1 Pneumation plan Content STANDARD CHECKED PROCESSED NAME DATE 01 PAGE E D C B A E D C B A P12 6 1 Part list Chapter 6 Part list P11 P10 5 2 Gas 5 1 Vacuum Chapter 5 Pneumation plan P09 4 1 ...

Page 32: ...ts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 31 A B C D E A B C D E PAGE 02 Main control box of diagram DATE NAME PROCESSED CHECKED STANDARD MC1 K1 PW T1 PF ...

Page 33: ...arts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 32 Y4 Y1 R1 PC Q1 Y3 A B C D E PAGE 03 Control array DATE NAME PROCESSED CHECKED STANDARD A B C D E Y2 LS1 ...

Page 34: ...1 Q1 PE PE PE L3 L2 L1 I I I STANDARD CHECKED PROCESSED NAME DATE Electric power diagram 04 PAGE E D C B A E D C B A 220V 50V PE 5 2A 5 2A 2 4 6 1 3 5 2 4 6 13 14 6 4 2 5 2A 5 2A PE 380V 50V A B C D E A B C D E PAGE Electric power diagram DATE NAME PROCESSED CHECKED STANDARD I I I L1 L2 L3 PE PE PE Q1 R1 K1 T1 MC1 0V 0V 380V 50V M1 M 3 380V 3ψ 50HZ 2 4 6 1 3 5 1 3 5 96 97 220V PR 3 4 6 5 2 1 8 7 M...

Page 35: ...ckaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 34 A B C D E A B C D E PAGE 05 Control circuit diagram DATE NAME PROCESSED CHECKED STANDARD 4 14A 220 V 4 14A 0 V 0V 24V 0V 5V 6 3A L N 6 3A 6 3A 6 3A ...

Page 36: ... Machine 1 800 729 2999 Sales XtraVac com 35 A B C D E A B C D E PAGE 06 Control circuit diagram DATE NAME PROCESSED CHECKED STANDARD 5 5D 5 V 5 5D 0 V 5 5D 24 V 5 5D 0 V 1 2 3 4 1 2 3 4 CN1 CN1 CN2 CN2 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 7 2A 7 2A 7 2A 7 2A 7 2A 7 2A 7 4D 7 5D 7 7D 7 9D 7 10D 7 12D ...

Page 37: ...ity MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 36 A B C D E A B C D E PAGE 07 Control circuit diagram DATE NAME PROCESSED CHECKED STANDARD Y1 K1 Y3 Y4 1 3 4 5 6 7 9 10 11 12 9 10 11 12 7 LS1 COM NO Y2 8 2 8 6 13D 1 6 13D 2 6 13D 3 6 12D 4 6 12D 5 6 12D 6 6 11D 6 11D 6 11D 6 10D 6 10D 6 10D ...

Page 38: ...Y3 LS1 R1 Power supply Sealing transformer Phase reversal SealingTIMER motor Vacuum valve Air inlet valve Power switch PCB Gas valve Sealing valve Limit switch Sealing line ANLY ANLY BUSCH TEND APR 3 1 1 1 1 1 1 1 1 1 1 1 1 1 0V 50V 0V PE 8 5 1 2 3 M Y1 Y4 Y2 1 Y3 COM NO 2 1 Q1 MEAN WELL SHINN JIA MOELLER PD 45B AH3 3 P1 25 E TZ7144 DC 24V DV 24V DC 24V Iu 25A 690V AC DC 24V DC 24V 10A 250VAC JAW ...

Page 39: ...Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 38 A B C D E A B C D E PAGE Vacuum DATE NAME PROCESSED CHECKED STANDARD Y4 09 ...

Page 40: ... Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM800 Chamber Machine 1 800 729 2999 Sales XtraVac com 39 A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD C1 Gas 10 ...

Page 41: ...IWK25 5 AAA 1 DC 24V Air inlet valve Y4 DA 8 1 DC 24V Sealing valve Y3 DA0W 8 ASUN 1 DC 24V Gas valve Y2 IWK25 5 AAA 1 DC 24V Vacuum valve Y1 Xtra Vac 1 1 Vacuum chamber Vacuum pump air bag C1 M1 B1 Illustration Remarks Supplier Q ty Technical date Item designation Description function STANDARD CHECKED PROCESSED NAME DATE Part list PAGE E D C B A E D C B A 11 BUSCH R5 0100 Xtra Vac Diamond ...

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