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265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100   |  xpressfill.com  |  [email protected]

10

|  XpressFill Systems LLC

4

Operating Procedures

Step By Step

1. 

You will first want to unpack your filler from the 

shipping box and spread the components out on a 
large flat surface. Make sure that you also have the 
following:

a. Pressurized CO2 tank with regulator and 

connecting hosing (we recommend a wye as well, 
see setup diagram for details).

b. Air compressor and 

1/4" 

hosing

c. A small (.5 liter or so) catch container for 

collecting vented liquid

.

2. Place your filler on a flat surface where you plan to 

bottle, ensuring that you have access to a standard 
wall outlet or extension cord. Place the liquid and 
CO2 tanks, as well as the air compressor, nearby. 

3. Attach the support legs by sliding the legs between 

the enclosure and the rubber feet. The support legs 
should extend forward, however if you extend them 
out the back you need to clamp them to the flat 
surface.

4. Begin by plugging the provided power cord into your 

machine, and then plug it into the wall outlet. Flip the 
Power Switch on the right side to turn on the filler. 
Confirm the cleaning switches on the left side are in 
the down position (Fill Mode).

5

Toggle the fill switches to the full up position (Start 

Fill Position). Wait a few seconds to verify that the 
green fill light illuminates.

6. Flip the fill switch back down to the Release Bottle 

Position, the green fill light will turn off.

7. Once you are sure the filler is powering up 

properly, turn off the power switch on the right 
side of filler.

8. Make sure the Pressure Relief Switch is in the off 

position (Down).

It is highly recommended that water be used during the initial set up procedure. Water allows you to familiarize
yourself with the filler by removing most variables related to your product, for ease of operation, and the
reduction of waste of your product.

Summary of Contents for XF4500

Page 1: ...XpressFill XF4500...

Page 2: ......

Page 3: ...r death Do not use the machine in any way not covered in this manual or for any purpose other than those explained in the following pages Severe product damage and or injury could result from the use...

Page 4: ...Safety Warnings...

Page 5: ...ressFill Product Guarantee We guarantee our products to be free of defects in materials and workmanship The filler will be repaired or replaced if upon inspection at the factory the filler is found to...

Page 6: ...rizing venting release 8 Bottle neck filling stopper 9 Pneumatic ram 265 Prado Road Suite 1 San Luis Obispo CA 93401 805 541 0100 xpressfill com sales xpressfill com 6 XpressFill Systems LLC The below...

Page 7: ...ur bottle It will be used at the end of each fill sequence or in an emergency 5 Bottle Foot Rest These feet will hold your bottle securely in place once the fill sequence is started Avoid putting your...

Page 8: ...nk and 1 4 hosing an additional CO2 tank can be used or a Y fitting from your CO2 tank Air compressor and 1 4 hosing Outlet container and 1 4 hosing See Figure 2 on page 9 Connect the air CO2 and inle...

Page 9: ...rying temperatures and product properties will mean that adjusting the pressures will be necessary for your product You are encouraged to adjust these pressures carefully until you find a combination...

Page 10: ...The support legs should extend forward however if you extend them out the back you need to clamp them to the flat surface 4 Begin by plugging the provided power cord into your machine and then plug i...

Page 11: ...the return spring to lightly hold the bottle against the stopper Note During the purge process the bottle will temporarily unseat from the stopper to allow air to escape 16 Make sure the Pressure Rele...

Page 12: ...ive foaming will trigger the fill sensors and stop filling prematurely The bottle will begin filling again as the foam settles but this significantly slows down the filling rate 3 Typical maximum inle...

Page 13: ...will increase the bottle pressure and reduce foaming The higher the bottle pressure and lower the temperature the more CO2 will stay in solution 265 Prado Road Suite 1 San Luis Obispo CA 93401 805 54...

Page 14: ...nutes in order to do its cleaning job Follow the cleaning with a sanitizer For sanitizing we recommend Saniclean from the same manufacturer Saniclean has low foaming characteristics is highly effectiv...

Page 15: ...spout switch to the middle position stop fill 7 Turn on the spout switch again all the way up This runs the purge cycle again and allows the CO2 flow path to be cleaned as well Repeat step 7 a few ti...

Page 16: ...ise to close valve about half way approximately ten turns 6 Turn on the Pressure Release Switch UP for maximum ventilation through the flow path 7 When you are satisfied with the results turn off the...

Page 17: ...ect type connectors which are standard in the beverage industry Installation simply requires pushing a hose into the fitting and pulling lightly to check that the connection is secure Removal requires...

Page 18: ...then replace the fuse XpressFill Part No 200002 Bussmann Series by Eaton Model BK GDB 2A 5mm x 20mm Delay Timer Adjustment Each spout has two delay timers To adjust time turn the blue knobs with the a...

Page 19: ...not matter which wire goes back into which terminal Loosen the hex nut at the top of the coil assembly Unscrew the base from the coil assembly Use a screwdriver as needed Remove the center shaft Note...

Page 20: ...l assembly Remove the coil assembly off the center shaft Unscrew the shaft from the stainless steel base It is not necessary to unscrew the tubing adaptors from the stainless steel base Now rinse out...

Page 21: ...b counterclockwise until you feel a resistance and push down lock position Unscrew the black plastic housing including knob from the brass base It is not necessary to unscrew the tubing adaptors from...

Page 22: ...Systems LLC Accessory Kit Part Number Key 100169 Chassis Support Legs 300042 1 4 ID Polyethylene hosing 300081 3 8 Hose barb connector 300083 3 8 x3 8 x1 4 Reducing tee 300084 3 8 x1 4 Reducing elbow...

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