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1. 

Fill Indicator Light:   

This green light will turn on 

when the fluid solenoid valve is getting a signal to 
open.

2. 

Bottle Pressure Adjustment Knob:   

This knob allows 

you to adjust the pressure inside your bottle. Turning 
the knob counterclockwise will lower the pressure, 
while turning it clockwise will increase the pressure. 
This will typically only need to be adjusted when 
starting a new filling session and during cleaning.

3. 

Fill Switch:  

The three (3) position fill switch turns 

the fill cycle on (up position), turns the fill cycle off 
but maintains a seal (center position), and releases 
the bottle supporting foot rest after the bottle 
pressure has been safely released (down position).

4. 

Pressure Release Switch:   

This switch electrically 

activates a pressure release valve to release the 
pressure inside your bottle. It will be used at the end 
of each fill sequence or in an emergency.

5. 

Bottle Foot Rest:    

These feet will hold your bottle 

securely in place once the fill sequence is started. 
Avoid putting your hands between the bottle and the 
foot to prevent injury.

6. 

Larger Spout:   

This spout is used for the gas flush 

and filling sequences of the bottle.

7. 

Smaller Spout:   

This spout is vented to relieve the 

pressure in your bottle and acts as the sensor for the 
automatic shut off of the level filling system.

8. 

Stopper:

The stopper seals your bottle and helps to 

control the level your bottles is filled to. While the 
stoppers are already set for the level of a typical 
12 oz. beer bottle, they can be adjusted up and down 
on the spout to fill to your own specifications.

9. 

Pneumatic Ram:    

The pneumatic ram raises the 

bottle and foot rest and is activated when the filling 
sequence begins.

265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100   |  xpressfill.com  |  [email protected]

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|  XpressFill Systems LLC

Summary of Contents for XF4500

Page 1: ...XpressFill XF4500...

Page 2: ......

Page 3: ...r death Do not use the machine in any way not covered in this manual or for any purpose other than those explained in the following pages Severe product damage and or injury could result from the use...

Page 4: ...Safety Warnings...

Page 5: ...ressFill Product Guarantee We guarantee our products to be free of defects in materials and workmanship The filler will be repaired or replaced if upon inspection at the factory the filler is found to...

Page 6: ...rizing venting release 8 Bottle neck filling stopper 9 Pneumatic ram 265 Prado Road Suite 1 San Luis Obispo CA 93401 805 541 0100 xpressfill com sales xpressfill com 6 XpressFill Systems LLC The below...

Page 7: ...ur bottle It will be used at the end of each fill sequence or in an emergency 5 Bottle Foot Rest These feet will hold your bottle securely in place once the fill sequence is started Avoid putting your...

Page 8: ...nk and 1 4 hosing an additional CO2 tank can be used or a Y fitting from your CO2 tank Air compressor and 1 4 hosing Outlet container and 1 4 hosing See Figure 2 on page 9 Connect the air CO2 and inle...

Page 9: ...rying temperatures and product properties will mean that adjusting the pressures will be necessary for your product You are encouraged to adjust these pressures carefully until you find a combination...

Page 10: ...The support legs should extend forward however if you extend them out the back you need to clamp them to the flat surface 4 Begin by plugging the provided power cord into your machine and then plug i...

Page 11: ...the return spring to lightly hold the bottle against the stopper Note During the purge process the bottle will temporarily unseat from the stopper to allow air to escape 16 Make sure the Pressure Rele...

Page 12: ...ive foaming will trigger the fill sensors and stop filling prematurely The bottle will begin filling again as the foam settles but this significantly slows down the filling rate 3 Typical maximum inle...

Page 13: ...will increase the bottle pressure and reduce foaming The higher the bottle pressure and lower the temperature the more CO2 will stay in solution 265 Prado Road Suite 1 San Luis Obispo CA 93401 805 54...

Page 14: ...nutes in order to do its cleaning job Follow the cleaning with a sanitizer For sanitizing we recommend Saniclean from the same manufacturer Saniclean has low foaming characteristics is highly effectiv...

Page 15: ...spout switch to the middle position stop fill 7 Turn on the spout switch again all the way up This runs the purge cycle again and allows the CO2 flow path to be cleaned as well Repeat step 7 a few ti...

Page 16: ...ise to close valve about half way approximately ten turns 6 Turn on the Pressure Release Switch UP for maximum ventilation through the flow path 7 When you are satisfied with the results turn off the...

Page 17: ...ect type connectors which are standard in the beverage industry Installation simply requires pushing a hose into the fitting and pulling lightly to check that the connection is secure Removal requires...

Page 18: ...then replace the fuse XpressFill Part No 200002 Bussmann Series by Eaton Model BK GDB 2A 5mm x 20mm Delay Timer Adjustment Each spout has two delay timers To adjust time turn the blue knobs with the a...

Page 19: ...not matter which wire goes back into which terminal Loosen the hex nut at the top of the coil assembly Unscrew the base from the coil assembly Use a screwdriver as needed Remove the center shaft Note...

Page 20: ...l assembly Remove the coil assembly off the center shaft Unscrew the shaft from the stainless steel base It is not necessary to unscrew the tubing adaptors from the stainless steel base Now rinse out...

Page 21: ...b counterclockwise until you feel a resistance and push down lock position Unscrew the black plastic housing including knob from the brass base It is not necessary to unscrew the tubing adaptors from...

Page 22: ...Systems LLC Accessory Kit Part Number Key 100169 Chassis Support Legs 300042 1 4 ID Polyethylene hosing 300081 3 8 Hose barb connector 300083 3 8 x3 8 x1 4 Reducing tee 300084 3 8 x1 4 Reducing elbow...

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