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265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100   |  xpressfill.com  |  [email protected]

20

|  XpressFill Systems LLC

CO2 Purge Solenoid Valve Deep-Cleaning Instructions

Remove the solenoid valve from the filler. Use the
release tool provided to disconnect the push-to-connect
fittings from the tubes.

Slide off the clip from the top of the coil assembly.
Remove the coil assembly off the center shaft. Unscrew
the shaft from the stainless steel base. It is not necessary
to unscrew the tubing adaptors from the stainless steel
base.

Now rinse out all the openings inside and outside of the
solenoid

valve,

removing

any

particulates

and

stickiness that may have accumulated.

Reassemble and replace in the filler.

Stainless steel valve body is marked #1 for input,

#2 for output.

Note:

Valve may leak if installed

backwards.

Note:

This maintenance is needed only when the filler is not performing properly.

Summary of Contents for XF4500

Page 1: ...XpressFill XF4500...

Page 2: ......

Page 3: ...r death Do not use the machine in any way not covered in this manual or for any purpose other than those explained in the following pages Severe product damage and or injury could result from the use...

Page 4: ...Safety Warnings...

Page 5: ...ressFill Product Guarantee We guarantee our products to be free of defects in materials and workmanship The filler will be repaired or replaced if upon inspection at the factory the filler is found to...

Page 6: ...rizing venting release 8 Bottle neck filling stopper 9 Pneumatic ram 265 Prado Road Suite 1 San Luis Obispo CA 93401 805 541 0100 xpressfill com sales xpressfill com 6 XpressFill Systems LLC The below...

Page 7: ...ur bottle It will be used at the end of each fill sequence or in an emergency 5 Bottle Foot Rest These feet will hold your bottle securely in place once the fill sequence is started Avoid putting your...

Page 8: ...nk and 1 4 hosing an additional CO2 tank can be used or a Y fitting from your CO2 tank Air compressor and 1 4 hosing Outlet container and 1 4 hosing See Figure 2 on page 9 Connect the air CO2 and inle...

Page 9: ...rying temperatures and product properties will mean that adjusting the pressures will be necessary for your product You are encouraged to adjust these pressures carefully until you find a combination...

Page 10: ...The support legs should extend forward however if you extend them out the back you need to clamp them to the flat surface 4 Begin by plugging the provided power cord into your machine and then plug i...

Page 11: ...the return spring to lightly hold the bottle against the stopper Note During the purge process the bottle will temporarily unseat from the stopper to allow air to escape 16 Make sure the Pressure Rele...

Page 12: ...ive foaming will trigger the fill sensors and stop filling prematurely The bottle will begin filling again as the foam settles but this significantly slows down the filling rate 3 Typical maximum inle...

Page 13: ...will increase the bottle pressure and reduce foaming The higher the bottle pressure and lower the temperature the more CO2 will stay in solution 265 Prado Road Suite 1 San Luis Obispo CA 93401 805 54...

Page 14: ...nutes in order to do its cleaning job Follow the cleaning with a sanitizer For sanitizing we recommend Saniclean from the same manufacturer Saniclean has low foaming characteristics is highly effectiv...

Page 15: ...spout switch to the middle position stop fill 7 Turn on the spout switch again all the way up This runs the purge cycle again and allows the CO2 flow path to be cleaned as well Repeat step 7 a few ti...

Page 16: ...ise to close valve about half way approximately ten turns 6 Turn on the Pressure Release Switch UP for maximum ventilation through the flow path 7 When you are satisfied with the results turn off the...

Page 17: ...ect type connectors which are standard in the beverage industry Installation simply requires pushing a hose into the fitting and pulling lightly to check that the connection is secure Removal requires...

Page 18: ...then replace the fuse XpressFill Part No 200002 Bussmann Series by Eaton Model BK GDB 2A 5mm x 20mm Delay Timer Adjustment Each spout has two delay timers To adjust time turn the blue knobs with the a...

Page 19: ...not matter which wire goes back into which terminal Loosen the hex nut at the top of the coil assembly Unscrew the base from the coil assembly Use a screwdriver as needed Remove the center shaft Note...

Page 20: ...l assembly Remove the coil assembly off the center shaft Unscrew the shaft from the stainless steel base It is not necessary to unscrew the tubing adaptors from the stainless steel base Now rinse out...

Page 21: ...b counterclockwise until you feel a resistance and push down lock position Unscrew the black plastic housing including knob from the brass base It is not necessary to unscrew the tubing adaptors from...

Page 22: ...Systems LLC Accessory Kit Part Number Key 100169 Chassis Support Legs 300042 1 4 ID Polyethylene hosing 300081 3 8 Hose barb connector 300083 3 8 x3 8 x1 4 Reducing tee 300084 3 8 x1 4 Reducing elbow...

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