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XLT Ovens XLT Gas Oven, Parts & Service Manual, Page: 28 / 72

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XLT Ovens XLT Gas Oven Parts & Service Manual Download Page 28

28 

HOOD SERVICE PROCEDURES 

Allen Bradley Power Flex 4M Restoring XLT Defaults 

Q 

Read the entire instruction before programming. 

TIP 

To reset VFD settings change Pl 12 to 1. The VFD will reset to factory default settings. To cycle 

power, tum circuit breaker off and on and the HMC will load the factory parameters into the VFD. 

Pl05=65 

Pl06=2 

Pl08=4 

Pll0=2 

A451=9 

A452=60 

T201=2 

T202=6 

A404=60 

Maximum Frequency 

Start Source 

Speed Reference 

Decel Time 

Auto Reset Tries 

Auto Reset Delay 

Terminal Block Group 

(I/0) 

Terminal 5 

Terminal Block Group 

(I/0) 

Terminal 6 

Jog Frequency 

Test run the motor by turning on one of the oven/hood buttons located on the HUI. 

Power  � 

Complete VFD manual available at 

www.xltovens.com

. 

Technical Support  US:  888-443-2751 

S

i

mple

. 

Smart. 

Technical Support  INTL:  316-943-2751 

Summary of Contents for XLT Gas Oven

Page 1: ...Drawings a list oflnternational Authorized Distributors are available at www xltovens com For use withthe following XLT Electric OvenVersions Foruse withthe following AVI Electric Hood Versions Standa...

Page 2: ...n in the installed position Keep the area free and clear of combustible material DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION Ovens are certified for installation o...

Page 3: ...ollow the instructions carefully VOLTAGE ISO 7000 0434 Indicates a potentially hazardous situation that ifnot avoided can result in minor to moderate injury or serious damage to the product The situat...

Page 4: ...operated in accordance with the l O Manual furnished with the unit This warranty shall not excuse the owner from properly maintaining the equipment in accordance with the l O Manual furnished with the...

Page 5: ...it This warranty shall not excuse the owner from properly maintaining the equipment in accordance with the l O Manual furnished with the unit A copy of the Initial Start Up Checklist must be filled ou...

Page 6: ...10 24 Tap l 1 9 16 1 8 32 Tap 3 8 Drive Allen 5 8 1 1 8 1 11 16 1 Miscellaneous 3 16 1 3 4 1 Dwyer Manometer 7 32 1 Dwyer A 110 Fluid 1 4 1 Wrenches QTY Volt Amp Meter 5 16 1 10 Crescent 1 Heat Probe...

Page 7: ...ion Operation Manual Stands assembled and set in place X Ovens moved and stacked with proper lifting equipment X Assemble shrouds brackets to XLT Oven Hood X Connecting fuel to XLT products Install pi...

Page 8: ...dimensions weights electrical requirements maintenance schedules and certifications XLT Ovens wants you to be totally satisfied with every aspect ofowning using your oven hood Your feedback both posit...

Page 9: ...rves the right to make changes in design specifications and or make ad ditions to or improvements to its product without imposing any obligations upon itselfto install them in products previously manu...

Page 10: ...second delay The OMC sends power to the Oven Fan Motor Relay RI or the Oven Fan Motor Frequency Drive VFD World and Australia Only Which then delivers power to the Oven Fan Motor Ml Once the Main Mot...

Page 11: ...Cl 1 SV 2 485 3 485 4 Ground 3 P3 RS 485 Cable To OMC2 1 SV 2 485 3 485 4 Ground 4 PS Ground 5 Pl7 Not Used LUI The Large User Interface is powered by the OMC by the RS 485 cable The main power button...

Page 12: ...nd permanently lubricated with grease The ratio is 1 200 This motor contains no serviceable parts The OMC will detect ifthe conveyor belt has a jam by monitoring the rotor signal Ifthe signal falls mo...

Page 13: ...l fails to rotate S3 Standard Ovens The High Limit Switch for standard ovens is a bi metal NC SPST switch physically mounted in the side panel ofthe Bake Chamber Its purpose is to provide fail safe op...

Page 14: ...L Power SRC 2L Not Used 3L 24 VDC In 4L Not Used SL Power M3 6L Power S2 24 VDC 7L SRC 8L 24 VDC 9L COM To VFD lOL Ground To VFD IR Not Used 2R Power To OMC2 3R 24 VDC Power To OMCl 4R Not Used 5R Pow...

Page 15: ...This page intentionally left blank Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 16: ...ill allow line voltage to be carried through the Switch Relocation Cord SRC to the oven activating it When HUI2 4 are activated the MUA will tum on The VFD has a built in power supply that is wired to...

Page 17: ...he Cooling Fan Motor is a 24 VDC direct drive motor In normal operation it is powered through HMC These fans are used to keep the control box for the hood cool There are no user serviceable parts in t...

Page 18: ...hen con verts the DC to a suitable three phase frequency source for Ml Incoming power connects to ter minals LI L2 Ml connects to terminals Tl T2 T3 through TSI The HMC sends the com mand to the ModBu...

Page 19: ...This page intentionally left blank Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 20: ...GH VOLTAGE Proceed with caution and read the following instructions carefully when un plugging the units Hard Reset Ifyour oven still does not function properly perform a hard reset First power down t...

Page 21: ...mA Hard CONVEYOR LED All other Speed 30 sec slow Duration vs Reset IfError StillExsists Check LUI LED s operate as normal Set Point Settings IfSettings Are Correct Perf ormA Pan Test Too Confirm Setti...

Page 22: ...n LED is lit it indicates power to MC 3 When the second Green LED is lit it indicates that the exhaust fan on 4 When the third Green LED is lit it indicates the MC communication to the VFD The VFD has...

Page 23: ...32 1832 36 2336 40 2440 or 3240 55 3255 or 3855 70 3270 or 3870 5 Belt Width 18 1832 23 2336 24 2440 32 3240 3255 or 3270 38 3855 or 3870 6 Main Fan Type Defaults to On Off 7 Split Belt Defaults to N...

Page 24: ...2 is displayed and press ENTER 7 Press ESCAPE and Pl06 should be shown with 6 flashing 8 Press UP Arrow until Pl08 is displayed and press ENTER 9 Press UP Arrow until 1 is displayed and press ENTER 1...

Page 25: ...ogramming Instructions For Up To 65 Hz Max 1 Press ESCAPE to show d00l with 1 flashing 2 Press ESCAPE again now d is flashing 3 Press DOWN Arrow until P is flashing and press ENTER 4 Press UP Arrow un...

Page 26: ...her models willbe 1200 Use Up Down arrows to change time which is shown in seconds Press ENTER to a ccept and a dvance Sprocket Diameter Fa ctory default is 1 77 To change press ENTER Use Up Down a rr...

Page 27: ...This page intentionally left blank Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 28: ...tory parameters into the VFD Pl05 65 Pl06 2 Pl08 4 Pll0 2 A451 9 A452 60 T201 2 T202 6 A404 60 Maximum Frequency Start Source Speed Reference Decel Time Auto Reset Tries Auto Reset Delay Terminal Bloc...

Page 29: ...55 20 Hz 25 Hz 30Hz 20 Hz 25 Hz 30Hz X 35 Hz 40 Hz 45 Hz X 35 Hz 40 Hz 45 Hz 20 Hz 25 Hz 30Hz X 30 Hz 35 Hz 40 Hz X 40 Hz 45 Hz 50 Hz X 30 Hz 35 Hz 40 Hz X 40 Hz 45 Hz 50 Hz X X 40 Hz 45 Hz 50 Hz X X...

Page 30: ...ollowing parts overview pages are additional requirements needed depending on your parts order Oven Hood information required Model Serial Manufacture Date Phone Contact name Bill to Ship to Credit ca...

Page 31: ...I 1 d 0 Ill j D Ill 3 e 1 00 00 00 jca w N Vl m l 1 0 s o I 1 d 0 z l r w 0 I O jca w N Vl Front Panel Sandwich Door Oven Lid Ba ck Wall Oven Control User Interfa ce Document Tray Product Stop Cha in...

Page 32: ...YOUR PRICE 1 XA 6500E Front Panel Assembly P O R 2 XA 6505 Front Panel Knob 15 90 3 XA 6600E Sandwich Door P O R 4 XF 126 2 Screw 10 24 x 1 2 0 20 5 XF 129 Screw 10 24 x 3 4 P O R 6 XM 6703D Door Ret...

Page 33: ...t Panel 2 XA 6504 Front Panel Knob Assy Ext Frt 3 XP 6505 Front Panel Knob Front Panel information required Size ofOven Short or Long Window Stainless or Wood Handle 3 or 5 Window Opening YOUR PRICE P...

Page 34: ...34 OVEN PARTS BACK WALL Installed Fan Height 19 1 1 6 230 Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 35: ...DESCRIPTION 1 XA 5001D Back Wall Assembly 2 SP 5009B 75 Fan Motor w Mount 3 4 HP 3 XA 5200B Fan Blade 4 XP 5201A 5202A Heating Element BACKWALL WORLD ITEM PART NUMBER DESCRIPTION 1 XA 5001D Back Wall...

Page 36: ...36 OVEN PARTS CONVEYOR Conveyor Drive Cha in not shown Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 37: ...aft Drive 5 XP 7403 Conveyor RollNotched 6 XP 7404 Conveyor RollPlain 7 XP 9503 Conveyor Sprocket Driven 15 8 XP 9504 Conveyor Drive Chain 9 XP 9506A Conveyor Belt Conveyor information required Oven S...

Page 38: ...38 OVEN PARTS BASE Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 39: ...Base information required Size ofOven Single Double or Triple Stack Technical Support US 888 443 2751 BASE DESCRIPTION YOUR PRICE Base Assembly P O R Base Leg 65 40 Side Leg Angle P O R Front Back Le...

Page 40: ...40 OVEN PARTS FINGER GROUP Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 41: ...ize ofOven Customer name FINGERS DESCRIPTION YOUR PRICE Finger Group Assembly P O R Finger Body Bottom P O R Finger Body Top P O R Finger Inner Plate Perf orated P O R ReturnAir Plate P O R EndLoss Pl...

Page 42: ...42 OVEN PARTS STANDARD CONTROL BOX Operating Position shown with lid removed Service Position Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 43: ...arge User Infetface 3 XP 4175A MC Oven Control 4 XP 4501C EL FPPGFan EL M3 5 XP 4520B EL Fan Filter Control Panel information required Size of Oven Voltage Circuit Breaker amp rating Conveyor Belt dir...

Page 44: ...ON 1 XA 41 17A 12 5 RPM STI Conv Motor Assy 12 5 RPM STD 2 XP 4155 Sprocket Conveyor Drive 1OT Control Box Front information required Size of Oven Split Belt or Standard Belt YOUR PRICE 305 30 15 70 T...

Page 45: ...Pad 6 XP 4306A 70 70 Amp 3 Phase Contactor 7 XP 4310A Current Sensor 8 XP 4701A 10 Terminal Strip 10 Place 9 XP 4713A HighTemp Limit Switch S3 10 XP 4716 Power Supply PS 11 XP 5012 Capacitor Boot 12...

Page 46: ...2 g CJ CJ CJ CJ 9 3 G G G 9 CONTROL BOX REAR ITEM PART NUMBER DESCRIPTION I XP 4302B I Pole PowerBlock Electric 2 XP 4303A 3 Pole Circuit Breaker EL 3 XP 45 15 CB 0 SA 1 2 Amp Circuit Breaker Control...

Page 47: ...This page intentionally left blank Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 48: ...48 OVEN PARTS WORLD CONTROL BOX Operating Position shown with lid removed Service Position Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 49: ...ge User Inferface 3 XP 4175A MC Oven Control 4 XP 4501C EL FPPGFan EL M3 5 XP 4520B EL Fan Filter Control Panel information required Size of Oven Voltage Circuit Breaker amp rating Conveyor Belt direc...

Page 50: ...1 XA 41 17 12 5 RPM STD Conv Motor Assy 12 5 RPM STD 2 XP 4155 Sprocket Conveyor Drive IOT Control Box Front information required Size of Oven Split Belt or Standard Belt YOUR PRICE 305 30 15 70 Tech...

Page 51: ...4306A 70 70 Amp 3 Phase Contactor 6 XP 4701A 10 Terminal Strip 10 Place 7 XP 4716 Power Supply PS 8 XP 4718A 4 2 VFD Allen Bradley Power Flex 4M 9 XP 4720A LS Watlow LS HighTemp Cont 10 XP 4722A 3 PH...

Page 52: ...ker Exh Fan 2 XP 4303A 3 Pole Circuit Breaker EL 3 XP 4304A Filter EMI 4 Wire 4 XP 45 15 CB 0 SA 1 2 Amp Circuit Breaker Control Box Rear information required Size of Oven Voltage 9 YOUR PRICE 52 30 8...

Page 53: ...Main Canopy Front Shroud Panel HOOD PARTS OVERVIEW 53 Conduit Junction Box End Shroud Panel size specific Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751...

Page 54: ...l Strips TS Hood Ma chine Control HMC Power Supply PS 0 0 0 VFD Controller VFD Time Delay Relay R2 Fire Suppression Relay Rl Hood User Interfa ce HUI Circuit Breaker CB VFD Control Box Cover removed T...

Page 55: ...d Machine Control 372 00 HP 2071A UI Hood User Interf ace 228 00 HP 2072B Time Delay Relay R2 24 00 HP 4718A RJ45 RJ45 Terminal Block 62 40 SP 4520 GA Fan Guard Filter Repl Kit GA 9 30 XP 4501A GA FPP...

Page 56: ..._g________J MLl HBR I 35 RO 1 tlR a 1 NC 6 3 0 F C 1 r 13RO 111 tJL PL1 Lr4 3L J cs2 1F B L 1F RI rl 2 SSR 1 l 7 10 B L r tt fr ilful 1c H L 1 rn B L L1 1 H3 2F R J 1 f tU g g 2C BR JI UI I 5 4 3 1 T3...

Page 57: ...C3 1 __ 3 iRD C1 01 1 D OL wrn ffil l T3 I Motor Oven Fan Motor Conveyor 31RD 2D OR 3DOR Motor Cooling Fan Oven Control Main Oven Control Split Belt Power Block Push Lock 1 3 Elements Power Supply Pic...

Page 58: ...n CB2 Circuit Breaker 63 Amp Heating Elements CB3 Circuit Breaker 63 Amp Healing Elements CB5 Circuit Breaker 112 Amp Conveyor Motor CB6 Circuit Breaker 1 2 Amp Conveyor Motor CS Current Sensor H 1 H3...

Page 59: ...tor CS Current Sensor H1 H3 Healing Element 208 or 240 VAC 4500 W H4 H6 Heating Element 208 or 240 VAC 4500 W LUI Large User Interface CB3 0 1 4DBL rl 4CBL 5 RD Y SC DR fiCOR 1 D BR 6DOR M 1 Motor Ove...

Page 60: ...OMC1 Oven Control Main SSR1 CB5 Circuit Breaker 1 2 Amp Conveyor Motor OMC2 Oven Control Split Belt SSR2 CB6 Circuit Breaker 1 2 Amp Conveyor Motor PB Power Block SSR3 CS Current Sensor PL1 Push Lock...

Page 61: ...rrent Sensor nr rn L3 T3 M1 M2 M3 OMC1 OMC2 PB PL1 c Jr M3 M3 1D BL l 60 1 RO SSR3 f 11 3 SSR4 1 OOOR Motor Oven Fan R1 Motor Conveyor S2 Motor Cooling Fan S3 Oven Control Main SSR1 Oven Control Split...

Page 62: ...reaker 10 Amp Main CBS Circuit Breaker 1 2 Amp Conveyor Motor CB6 Circuit Breaker 1 2 Amp Conveyor Motor CB9 J _ Circuit Breaker 1 2 Amp High Limit FLT1 Filter Control Voltage H 1 H3 Heating Element 2...

Page 63: ...C 5300 W LUI Large User Interface LR M1 M2 M3 OMC1 OMC2 PL1 PS PU LUI Line Reactor 5 Impedance Motor Oven Fan Motor Conveyor Motor Cooling Fan Oven Control Main Oven Control Split Belt Push Lock 1 3 E...

Page 64: ...5 Circuit Breaker 1 2Amp Conveyor Motor CB6 Circuit Breaker 1 2 Amp Conveyor Motor CB9 J _ Circuit Breaker 1 2 Amp High Limit FLT1 Filter Control Voltage H1 H3 Heating Element 240 VAC 4500 W H4 H6 Hea...

Page 65: ...g Element 240 VAC 4500 W H4 H6 Heating Element 240 VAC 4500 W LU I Large User Interface LR Line Reactor 5 Impedance M 1 Motor Oven Fan M2 Motor Conveyor M3 Motor Cooling Fan OMC1 Oven Control Main OMC...

Page 66: ...t Breaker 1 2 Amp H igh Limit OMC2 Oven Control Split Belt FLT1 Filter Control Voltage PL1 Push Lock 1 3 Elements H 1 H3 Heating Element 240 VAC 5300 W PL2 Push Lock 4 6 Elements H4 H6 Heating Element...

Page 67: ...rge User Interface LR M 1 M2 M3 OMC1 OMC2 PL1 PL2 PS PU LUI Line Reactor 5 Impedance Motor Oven Fan Motor Conveyor Motor Cooling Fan Oven Control Main Oven Control Split Belt Push Lock 1 3 Elements Pu...

Page 68: ...45_ 44 RD BL O N C t t t t 4A lmI1 CN1 I PB I c 1 1 1 1 FS l 2 3 P1 5 I 42 OR BL1 VFD 3 4 1 BUBK FUSE PS I I I 1Glyl1lfli IJICN2 N 11av Lights By Installer I HMC L1 11av Lights By lnslalle __ Q__ l Y...

Page 69: ...41 BUBK VFD 3 HMC 6 P3 Power oven ln qr1 i J Q1 9 1 C 2 c I e f i ov l l l l l1ll 52 GR _c HUI illJIDJ 4A lfilil CN1 FUSE PS I I I 1161514131211ICN2 I I I I I l 101 WHHT t I l ffi lljf I 40 RD BK I 10...

Page 70: ...Switch Top Oven Switch Middle Oven Switch Bottom Oven Terminal Strip Terminal Strip 84 RD BK 85 WH BK 86 RD GR 87 WH GR 88 RD BL 89 WH BL 94 BKHT 91 WHHT 90 WHHT S2 S3 S4 TS1 0 0 1 Empty 0 0 2 Empty 0...

Page 71: ...Technical Support US 888 443 2751 NOTES 71 Simple Smart Technical Support INTL 316 943 2751...

Page 72: ...XLI Ovens PO Box9090 Wichita Kansas 67277 US 888 443 2751 FAX 316 943 2769 INTL 316 943 2751 WEB www xltovens com...

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