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Xerox WORKCENTER 5222, Service Manual Field

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Xerox WORKCENTER 5222 Service Manual Field Download Page 8

June, 2008

2-6

WorkCentre 5222, 5225, 5230

Revision

Status Indicator Raps

 021 FA

021-947 Subtractive Accessory D sable (Scan) RA

.....................................................

2-311

021-948 Subtractive Accessory Disable (Print) RAP ......................................................

2-311

021-949 Subtractive Accessory Disable RAP .................................................................

2-312

 024 IOT-ESS Communication a-finisher

024-916 (A-Finisher) Mix Stack Full ................................................................................

2-313

024-917 (A-Finisher) Stacker Tray Staple Set Over Count .............................................

2-314

024-928 (A-Finisher) Scratch Sheet Compile .................................................................

2-316

024-930 (A-Finisher) Stacker Tray Full Stack .................................................................

2-316

024-976 (A-Finisher) Staple NG......................................................................................

2-318

024-977 (A-Finisher) Stapler Feed Ready Fail ...............................................................

2-319

024-979 (A-Finisher) Stapler Near Empty .......................................................................

2-319

024-980 (A-Finisher) Stacker Tray Full Stack .................................................................

2-320

024-982 (A-Finisher) Stacker Lower Safety Warning......................................................

2-321

 024 IOT-ESS Communication

024-340 IOT-ESS Communication Failure 1 RAP ..........................................................

2-323

024-341 IOT-ESS Communication Failure 2 RAP ..........................................................

2-323

024-342 IOT-ESS Communication Failure 3 RAP ..........................................................

2-324

024-343 IOT-ESS Communication Failure 4 RAP ..........................................................

2-324

024-345 IOT-ESS Communication Failure 5 RAP ..........................................................

2-325

024-346 IOT-ESS Communication Failure 6 RAP ..........................................................

2-325

024-347 IOT-ESS Communication Failure 7 RAP ..........................................................

2-326

024-348 IOT-ESS Communication Failure 8 RAP ..........................................................

2-326

024-349 IOT-ESS Communication Failure 9 RAP ..........................................................

2-327

024-350 IOT-ESS Communication Failure 10 RAP ........................................................

2-327

024-351 IOT-ESS Communication Failure 11 RAP ........................................................

2-328

024-354 IOT-ESS Communication Failure 14 RAP ........................................................

2-328

024-356 IOT-ESS Communication Failure 16 RAP ........................................................

2-329

024-362 Page Sync Illegal Start RAP .............................................................................

2-329

024-363 Page Sync Illegal Stop RAP .............................................................................

2-330

024-364 DMA Transfer RAP ...........................................................................................

2-330

024-367 Decompress Other Failure RAP .......................................................................

2-331

024-368 PCI Error RAP...................................................................................................

2-331

024-370 Marker Code Detection Failure RAP.................................................................

2-332

024-371 IOT-ESS Communication Failure 21 RAP ........................................................

2-332

024-372 IOT-ESS Communication Failure 22 RAP ........................................................

2-333

024-373 IOT-ESS Communication Failure 23 RAP ........................................................

2-333

024-375 IOT-ESS Communication Failure 24 RAP ........................................................

2-334

024-600 Billing Master Counter RAP ..............................................................................

2-334

024-601 Billing Backup Counter 1 RAP ..........................................................................

2-335

024-602 Billing Backup Counter 2 RAP ..........................................................................

2-335

024-603 Software Key Master Counter RAP ..................................................................

2-336

024-604 Software Key Backup Counter 1 RAP ..............................................................

2-336

024-605 Software Key Backup Counter 2 RAP ..............................................................

2-337

024-700 Shortage Memory Capacity, or no Hard Disk RAP ...........................................

2-337

024-742 Output Paper for Booklet, Over Counts RAP ....................................................

2-338

024-746 Print Request Failure-Paper RAP .....................................................................

2-338

024-747 Print Instruction Failure RAP.............................................................................

2-339

024-748 Bates Numbering Digit Over RAP .....................................................................

2-339

024-775 Output paper for Booklet, over counts 2 RAP...................................................

2-340

024-910 Tray 1 size mismatch RAP................................................................................

2-340

024-911 Tray 2 size mismatch RAP................................................................................

2-341

024-912 Tray 3 size mismatch RAP................................................................................

2-342

024-913 Tray 4 size mismatch RAP................................................................................

2-343

024-914 Tray 6 size mismatch RAP................................................................................

2-344

024-915 Tray 7 size mismatch RAP................................................................................

2-345

024-916 Mix Full Stack RAP ...........................................................................................

2-346

024-917 Stacker Tray Staple Set Over Count RAP ........................................................

2-347

024-919 Face UP Tray Close RAP .................................................................................

2-348

024-920 Face Down Tray 1 Paper Full RAP ...................................................................

2-348

024-921 Face Up Tray 1 Paper Full ................................................................................

2-349

024-922 Face Down Tray 2 Paper Full ...........................................................................

2-349

024-926 Punch Dust Box Miss Set..................................................................................

2-350

024-928 Scratch Sheet Compile .....................................................................................

2-350

024-930 Stacker Tray Full (Large Size Full)....................................................................

2-351

024-934 Paper kind Mismatch.........................................................................................

2-351

024-939 OHP Kind Mismatch..........................................................................................

2-352

024-946 Tray 1 Out Of Place RAP ..................................................................................

2-352

024-947 Tray 2 Out Of Place RAP ..................................................................................

2-353

024-948 Tray 3 Out Of Place RAP ..................................................................................

2-353

024-949 Tray 4 Out Of Place RAP ..................................................................................

2-354

024-950 Tray 1 Empty RAP ............................................................................................

2-354

024-951 Tray 2 Empty RAP ............................................................................................

2-355

024-952 Tray 3 Empty RAP ............................................................................................

2-355

024-953 Tray 4 Empty RAP ............................................................................................

2-356

024-954 MPT Empty RAP ...............................................................................................

2-356

024-955 Tray 6 Empty.....................................................................................................

2-357

024-958 MPT Size Failure RAP ......................................................................................

2-357

024-959 Tray 1 size mismatch RAP................................................................................

2-358

024-960 Tray 2 size mismatch RAP................................................................................

2-358

024-961 Tray 3 size mismatch RAP................................................................................

2-359

024-962 Tray 4 size mismatch RAP................................................................................

2-359

024-965 ATS/APS No Paper (IOT detect) RAP ..............................................................

2-360

024-966 ATS/APS No Destination Error RAP .................................................................

2-361

024-967 Different width Mix Paper detect (Stapler job) RAP ..........................................

2-361

024-968 Stapler / Punch Batting .....................................................................................

2-362

024-969 Different Width Mix Punch.................................................................................

2-362

024-970 Tray 6 Out Of Place ..........................................................................................

2-363

024-972 Tray 6 Size Mismatch........................................................................................

2-363

024-975 Copy Booklet Sheets Counts Over ...................................................................

2-364

024-976 Finisher Staple Status Failed RAP....................................................................

2-364

024-977 Stapler Feed Ready Failure RAP......................................................................

2-365

024-978 Booklet Stapler Fault.........................................................................................

2-365

024-979 Stapler Near Empty RAP ..................................................................................

2-366

024-980 Finisher Stacker Tray Full RAP.........................................................................

2-366

024-981 Finisher Top Tray Full .......................................................................................

2-367

024-982 Stacker Lower Safety warning RAP ..................................................................

2-368

024-985 MPT Feed Failure RAP .....................................................................................

2-369

024-989 Booklet Low Staple ...........................................................................................

2-369

 024 IOT-ESS Communication sb-finisher

024-916 Mix Full Stack RAP ...........................................................................................

2-371

service-repair-manual.com 

Summary of Contents for WORKCENTER 5222

Page 1: ...Tabloid Black and white Multifunction Printer WorkCentre 5225 5230 5222 Service Manual service repair manual com...

Page 2: ...5230 Service Call Procedures Revision 1 Service Call Procedures Service Call Procedures 1 3 Initial Actions 1 3 Call Flow 1 4 Detailed Maintenance Activities HFSI 1 6 Cleaning Procedures 1 7 Final Act...

Page 3: ...ot Found RAP 2 35 003 764 Image Overlay RAP 2 36 003 780 FAX Scan Compression Error RAP 2 36 003 795 AMS Limit Error RAP 2 37 003 930 300 DPI Scan RAP 2 37 003 931 400 DPI Scan RAP 2 38 003 932 600 DP...

Page 4: ...sor ON Fail 2 109 012 280 In 2 110 012 283 In g p 2 111 012 284 Integrated Finisher Set Clamp Home Sensor OFF Fail 2 112 012 291 Integrated Finisher Stapler Fail 2 113 012 301 Integrated Finisher Top...

Page 5: ...ontROM Fail 2 RAP 2 177 016 340 ESS FontROM Fail 3 RAP 2 177 016 341 ESS FontROM Fail 4 RAP 2 178 016 342 ESS RTC Failure RAP 2 178 016 345 ESS NV Memory Failure RAP 2 179 016 347 ESS PageMemory Failu...

Page 6: ...230 016 735 Updating Job Template RAP 2 230 016 736 Remote Directory Lock RAP 2 231 016 737 Remote Directory Removal RAP 2 231 016 738 PS Booklet Output Size Illegal RAP 2 232 016 739 Document and Out...

Page 7: ...D Full or HDD Access Error RAP 2 276 018 526 Rejected to be Refresh RAP 2 277 018 527 JT Monitor Internal Error RAP 2 277 018 528 Soap Request Error RAP 2 278 018 529 Duplicate Scan Request RAP 2 278...

Page 8: ...age Memory Capacity or no Hard Disk RAP 2 337 024 742 Output Paper for Booklet Over Counts RAP 2 338 024 746 Print Request Failure Paper RAP 2 338 024 747 Print Instruction Failure RAP 2 339 024 748 B...

Page 9: ...MB Protocol error 4 008 RAP 2 398 027 549 SMB Protocol error 4 009 RAP 2 399 027 564 SMB Protocol error 4 024 RAP 2 399 027 565 SMB Protocol error 4 025 RAP 2 400 027 566 SMB Protocol error 4 026 RAP...

Page 10: ...5 Fax Communication RAP 2 451 034 506 Fax Communication RAP 2 451 034 507 Fax Communication RAP 2 452 034 508 Fax Communication RAP 2 452 034 509 Fax Communication RAP 2 453 034 510 Fax Communication...

Page 11: ...e Processing Error RAP 2 500 041 NVM 041 340 MCU PWB Data RAP 2 501 041 500 2 501 041 501 2 502 042 Drives 042 323 Drum K Motor Drive Failure RAP 2 503 042 325 Main Motor Failure RAP 2 503 047 Communi...

Page 12: ...078 301 HCF Docking interlock Open RAP 2 562 078 500 Write to HCF ROM error detection During DLD method RAP 2 563 078 900 HCF Feed Out Sensor Static Jam RAP 2 563 078 940 HCF Paper Misfeed RAP 2 564 0...

Page 13: ...381 ABL Initialize RAP 2 619 2 620 2 620 116 388 MCC RAP 2 621 116 389 RAM Install RAP 2 621 116 390 ROM NVM Mismatch RAP 2 622 116 391 Country Code RAP 2 622 116 395 USB Software RAP 2 623 116 399 In...

Page 14: ...T Speed RAP 2 671 124 315 Serial Number Mismatch RAP 2 671 124 316 Product Mode RAP 2 672 124 317 All Product Mode RAP 2 672 124 318 Product Type Software Key RAP 2 673 124 319 All Product Types Softw...

Page 15: ...ibrary Short of Memory RAP 2 707 133 219 Fax Work Memory RAP 2 707 133 220 Fax Control Task RAP 2 708 133 221 Fax Card Boot RAP 2 708 133 222 Fax Card does not respond intervalley RAP 2 709 133 223 Fa...

Page 16: ...cification 3 18 IQS10 Resolution Specification 3 19 IQS11 Skips And Smears Specification 3 20 IQS12 Magnification Specification 3 21 IQS13 Background Specification 3 22 Defect Samples Image Defect Sam...

Page 17: ...Assembly 4 59 REP 10 2 1 Rear Lower Cover 4 61 11 IIT REP 11 1 1 Platen Cushion 4 63 REP 11 1 2 Control Panel Assembly 4 64 REP 11 3 1 Platen Glass 4 64 REP 11 3 2 IIT IPS PWB Mono 4 65 REP 11 3 3 IIT...

Page 18: ...185 REP 22 3 1 Paddle Belt 4 187 REP 22 3 2 Sub Paddle Solenoid 4 189 REP 22 4 1 Exit Roll Assembly 4 191 REP 22 4 2 Staple Assembly 4 193 REP 22 4 3 Set Clamp Home Sensor 4 194 REP 22 4 4 Exit Roll...

Page 19: ...PL 10 1 Cover Front Left 5 35 PL 10 2 Cover Rear Right 5 36 11 IIT PL 11 1 Platen Cover 5 37 PL 11 2 Control Panel 5 38 PL 11 3 Platen Glass 5 39 PL 11 4 CCD PWB Sensor 5 40 PL 11 5 Carriage Cable Mot...

Page 20: ...LX PL 23 1 H Transport Assembly 1 of 5 Office Finisher LX 5 88 PL 23 2 H Transport Assembly 2 of 5 Office Finisher LX 5 89 PL 23 3 H Transport Assembly 3 of 5 Office Finisher LX 5 90 PL 23 4 H Transpo...

Page 21: ...est Pattern Print 6 137 Webpage Administrator Password 6 139 Center Tray Offsetting 6 140 E Mail Icon 6 140 FAX Output Separation 6 141 General Procedures GP 1 Intermittent Problem RAP 6 143 GP 2 Fax...

Page 22: ...ck Locations 7 17 7 Wirenets IOT Wirenets 7 45 HCF Wirenets 7 60 Integrated Office Finisher Wirenets 7 63 Office Finisher LX Wirenets 7 66 7 BSDs Chain 1 Standby Power 7 69 Chain 2 User Interface 7 73...

Page 23: ...5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 5230 service manual XEROX WorkCentre 5222 5225 52...

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